Method for controlling transitions in a variable displacement engine

• US 9,657,637 B2
• Filed: 10/13/2014
• Issued: 05/23/2017
• Est. Priority Date: 10/13/2014
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Boyer, Brad Alan, McConville, Gregory Patrick, Ku, Kim Hwe, Ervin, James Douglas
• Primary Examiner(s): SOLIS, ERICK R
• Application Number:
  US14/512,902
• Publication Number:
  US 20160102616A1
• Time in Patent Office: 953 Days
• Field of Search: 123198 F, 123481
• CPC Class Codes: F02B 75/02 Engines characterised by their cycles, e.g. six-stroke
• CPC Class Codes: F02D 13/06 Cutting-out cylinders
• CPC Class Codes: F02D 17/02 Cutting-out cutting-out engines in multiple engine arrangements F02D25/04
• CPC Class Codes: F02D 2250/21 during a transition between engine operation modes or states
• CPC Class Codes: F02D 37/02 one of the functions being ignition
• CPC Class Codes: F02D 41/0087 Selective cylinder activation, i.e. partial cylinder operation deceleration cut-off F02D41/123
• CPC Class Codes: F02D 41/3064 with special control during transition between modes
• CPC Class Codes: F02D 41/307 to avoid torque shocks

Abstract

Methods and systems are provided for controlling transitions between engine operating modes in a four-cylinder engine. One method includes transitioning engine operation between two-cylinder, three-cylinder, and four-cylinder modes wherein the transitioning includes a sequence of firing events such that successive firing events are separated by at least 120 crank angle degree intervals.

Claims

1. A method comprising transitioning an engine with only four cylinders between two-cylinder, three-cylinder, and four-cylinder modes of operation, the transitioning including a sequence of at least two firing events, wherein the at least two firing events are successive and are separated by at least 120 crank angle degrees, and wherein the engine operates with uneven firing intervals in the four-cylinder mode.

2. The method of claim 1, wherein the engine operates with even firing intervals in the two-cylinder and three-cylinder modes.

3. The method of claim 2, wherein the firing interval in the two-cylinder mode is 360 crank angle degrees, and wherein the firing interval in the three-cylinder mode is 240 crank angle degrees.

4. The method of claim 3, wherein only a first cylinder and a second cylinder are activated and firing during the two-cylinder mode.

5. The method of claim 4, wherein the first cylinder is deactivated and only the second cylinder, a third cylinder and a fourth cylinder are activated and firing during the three-cylinder mode.

6. The method of claim 5, wherein during the four-cylinder mode, all cylinders are activated and the first cylinder is fired 120 crank angle degrees after a firing event in the fourth cylinder, the third cylinder is fired 120 crank angle degrees after firing the first cylinder, the second cylinder is fired 240 crank angle degrees after firing the third cylinder, and the fourth cylinder is fired 240 crank angle degrees after firing the second cylinder.

7. The method of claim 6, wherein transitioning from the two-cylinder mode to the three-cylinder mode includes activating the third cylinder and the fourth cylinder simultaneously after a firing event in the first cylinder, deactivating the first cylinder after the firing event, firing the second cylinder 360 crank angle degrees after the firing event in the first cylinder, and firing the fourth cylinder 240 crank angle degrees after firing the second cylinder.

8. The method of claim 7, wherein transitioning from the three-cylinder mode to the two-cylinder mode includes deactivating the fourth cylinder and the third cylinder simultaneously, activating the first cylinder, and firing the first cylinder 360 crank angle degrees after a firing event in the second cylinder.

9. The method of claim 8, wherein transitioning from the two-cylinder mode to the four-cylinder mode includes activating the third cylinder and the fourth cylinder sequentially, fueling and firing the third cylinder 120 crank angle degrees after a firing event in the first cylinder, and fueling and firing the fourth cylinder 240 crank angle degrees after a firing event in the second cylinder.

10. The method of claim 9, wherein transitioning from the four-cylinder mode to the two-cylinder mode includes deactivating the third cylinder and the fourth cylinder sequentially after respective firing events, and firing the second cylinder and the first cylinder at 360 crank angle degree intervals.

11. The method of claim 1, further comprising adjusting a plurality of active mounts coupled to the engine and a chassis to provide a different input function during each transition in the modes of operation of the engine.

12. The method of claim 11, wherein the plurality of active mounts are adjusted based on a triggering of a valvetrain switching solenoid.

13. A method comprising:

operating an engine in a two-cylinder mode by firing a first cylinder and a second cylinder 360 crank angle degrees apart;

transitioning engine operation to a three-cylinder mode by deactivating the first cylinder, and activating a fourth cylinder and a third cylinder; and

firing the fourth cylinder 240 crank angle degrees after a firing event in the second cylinder.

14. The method of claim 13, further comprising firing the third cylinder 240 crank angle degrees after firing the fourth cylinder.

15. The method of claim 13, wherein the first cylinder is not fueled and not fired after deactivation.

16. The method of claim 13, further comprising transitioning engine operation from the three-cylinder mode to the two-cylinder mode by deactivating the third cylinder and the fourth cylinder, activating the first cylinder, and firing the first cylinder 360 crank angle degrees after a firing event in the second cylinder.

17. The method of claim 16, wherein each of the fourth cylinder and the third cylinder is not fueled and not fired after deactivation.

18. A system, comprising:

a vehicle;

an engine including four cylinders arranged inline wherein a first cylinder, a third cylinder, and a fourth cylinder are deactivatable, the engine mounted on a chassis of the vehicle supported by at least one active mount, the at least one active mount being synchronized with a valvetrain switching solenoid; and

a controller configured with computer readable instructions stored on non-transitory memory for;

during a first condition,

transitioning from a two-cylinder mode of operation to a three-cylinder mode of operation by activating the third cylinder and the fourth cylinder, deactivating the first cylinder, firing the fourth cylinder 240 crank angle degrees after a firing event in a second non-deactivatable cylinder, and firing the third cylinder 240 crank angle degrees after firing the fourth cylinder;

during a second condition,

transitioning from the two-cylinder mode of operation to a full-cylinder mode of operation by activating the third cylinder and the fourth cylinder at different times, firing the third cylinder 120 crank angle degrees after firing the first cylinder, firing the second cylinder 240 crank angle degrees after firing the third cylinder, firing the fourth cylinder 240 crank angle degrees after firing the second cylinder, and firing the first cylinder 120 crank angle degrees after the fourth cylinder; and

during a third condition,

transitioning from the three-cylinder mode of operation to a four-cylinder mode of operation by activating the first cylinder and firing the first cylinder midway between firing events in the fourth cylinder and the third cylinder.

19. The system of claim 18, wherein the first condition includes an increase in engine load from a lower load to a medium load, the second condition includes an increase in engine load from a lower load to a higher load, and the third condition includes an increase in engine load from a medium load to a higher load.

20. The system of claim 18, wherein the controller includes further instructions for adjusting the at least one active mount to provide a different response during each of the first, second, and third conditions.