Refrigeration system with photovoltaic power source

• US 9,657,973 B2
• Filed: 05/20/2015
• Issued: 05/23/2017
• Est. Priority Date: 06/02/2008
• Status: Active Grant

• Current Assignee: Hill Phoenix Incorporated (Dover Corporation)
• Original Assignee: Hill Phoenix Incorporated (Dover Corporation)
• Inventors: Bittner, John D., Bittner, John E.
• Primary Examiner(s): Flanigan, Allen
• Assistant Examiner(s): Zec, Filip
• Application Number:
  US14/717,360
• Publication Number:
  US 20150253044A1
• Time in Patent Office: 734 Days
• Field of Search: 307 64, 307 70, 307 72, 307 73, 307 80, 307 81, 307 87
• CPC Class Codes: F25B 25/005 using primary and secondary systems
• CPC Class Codes: F25B 2600/13 Pump speed control
• CPC Class Codes: F25B 27/005 in compression type systems
• CPC Class Codes: H02J 9/04 in which the distribution system is disconnected from the normal source and connected to a standby source
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

A refrigeration system is powered primarily by a photovoltaic source and by an alternating current (AC) source as a backup. A variable frequency drive is used for controlling a powered component of the refrigeration system. The variable frequency drive includes drive circuitry configured to provide variable frequency power via an output interface, a first interface configured to receive power from the photovoltaic source, a second interface configured to receive AC power from the AC source, a DC bus coupled to the drive circuitry and configured to transmit power to the drive circuitry. The drive circuitry receives power from the first interface when the power from the photovoltaic source is adequate to power the drive circuitry and receives power from the second interface when the power from the photovoltaic source is not adequate to power the drive circuitry.

Claims

1. A refrigeration system powered primarily by a photovoltaic source and by an alternating current (AC) source as a backup, the system comprising:

a variable frequency drive for controlling a powered component of the refrigeration system, the variable frequency drive comprising;

drive circuitry configured to provide variable frequency power via an output interface;

a first interface configured to receive power from the photovoltaic source;

a second interface configured to receive AC power from the AC source;

a DC bus coupled to the drive circuitry and configured to transmit power to the drive circuitry;

a rectifier coupled to the second interface and to the DC bus, wherein the rectifier is configured to receive the AC power from the AC source, convert the AC power into DC power, and transmit the DC power to the drive circuitry via the DC bus; and

a diode coupled to the first interface and to the DC bus, the diode having a cut-in voltage of at least 1.35 times an expected voltage of the AC source, wherein the diode is configured to receive the power from the photovoltaic source and transmit the power to the drive circuitry via the DC bus,

wherein the rectifier and the diode are configured to switch between providing power to the drive circuitry from the first interface and providing power to the drive circuitry from the second interface, and wherein the rectifier and the diode are configured to cause the drive circuitry to be powered by power received at the first interface when a voltage of the photovoltaic source is greater than the cut-in voltage of the diode and to be powered by power received at the second interface when the voltage of the photovoltaic source is less than a voltage of the AC source and when the voltage of the photovoltaic source is greater than the voltage of the AC source but less than the cut-in voltage of the diode.

2. The refrigeration system of claim 1, wherein:

the powered component is a compressor configured to circulate a refrigerant through a refrigeration circuit; and

the variable frequency drive is configured to control a speed of the compressor.

3. The refrigeration system of claim 1, wherein:

the powered component is one of a plurality of parallel compressors configured to circulate a refrigerant through a refrigeration circuit;

the variable frequency drive is one of a plurality of variable frequency drives, each variable frequency drive configured to drive one of the plurality of compressors,

each variable frequency drive is configured to receive power from the photovoltaic source or another photovoltaic source by default.

4. The refrigeration system of claim 1, wherein the rectifier and the diode are configured to cause the switch between the first interface and the second interface to be smooth so that operation of the powered component is not interrupted.

5. The refrigeration system of claim 1, wherein the switching is automated and does not require human input before each switch.

6. The refrigeration system of claim 1, wherein the rectifier and the diode are configured to determine whether the power received from the first interface is adequate to power the drive circuitry by comparing the power received at the first interface to the power received at the second interface.

7. The refrigeration system of claim 1, wherein the rectifier and the diode determine whether the power received from the first interface is adequate to power the drive circuitry by comparing voltage from the first interface to a threshold value.

8. The refrigeration system of claim 1, further comprising a programmable controller configured to control whether power is received by the drive circuitry from the first interface or the second interface.

9. The refrigeration system of claim 1, further comprising:

an input for receiving a signal from a user interface; and

a controller configured to adjust the threshold value based on the received signal.

10. The refrigeration system of claim 1, wherein the diode is configured to have an on-voltage of at least a normal output voltage from the AC source.

11. A method for controlling a powered component in a refrigeration system using a variable frequency drive configured to selectively receive power from an AC source and a photovoltaic source, the method comprising:

using the variable frequency drive to determine whether power received from the photovoltaic source is adequate for driving the powered component;

configuring the variable frequency drive to use the power received from the photovoltaic source when a voltage of the photovoltaic source is at least 1.35 times an expected voltage of the AC source; and

using the variable frequency drive to switch from using the power received from the photovoltaic source to power received from the AC source when the voltage of the photovoltaic source is less than a voltage of the AC source and when the voltage of the photovoltaic source is greater than the voltage of the AC source but less than 1.35 times the expected voltage of the AC source.

12. The method of claim 11, wherein:

the powered component is a compressor configured to circulate a refrigerant through a refrigeration circuit; and

the variable frequency drive is configured to control a speed of the compressor.

13. The method of claim 11, further comprising comparing a measurement of voltage of the power received from the photovoltaic source to a threshold value.

14. The method of claim 13, further comprising:

receiving an input from a user interface; and

adjusting the threshold value based on the received input.

15. The method of claim 11, further comprising:

configuring the variable frequency drive to receive power from the photovoltaic source by default and the AC source as a backup;

comparing the power received from the photovoltaic source to the power available from the AC source; and

switching from receiving power from the photovoltaic source to receiving power from the AC source based on a result of the comparison.

16. A system for cooling a plurality of refrigeration loads, the system comprising:

a plurality of compressors configured to circulate a refrigerant in a refrigeration circuit to provide cooling to the plurality of refrigeration loads;

a plurality of variable frequency drives, wherein each variable frequency drive corresponds to one of the plurality of compressors and is configured to control and drive the corresponding compressor;

at least one photovoltaic power source;

at least one secondary power source comprising at least one of grid power and a battery backup; and

at least one diode configured to provide power from the at least one photovoltaic power source, the diode having a cut-in voltage of at least 1.35 times an expected voltage of the secondary power source;

wherein the plurality of variable frequency drives are configured to receive power from the photovoltaic power source and to use the power from the photovoltaic power source to drive the compressors when a voltage of the photovoltaic power source is greater than the cut-in voltage of the diode;

wherein each variable frequency drive is configured to receive power from the secondary power source and to use the power received from the secondary power source when the voltage of the photovoltaic power source is less than a voltage of the secondary power source and when the voltage of the photovoltaic source is greater than the voltage of the secondary power source but less than the cut-in voltage of the diode.