Energy metering system with self-powered sensors

• US 9,658,264 B2
• Filed: 12/30/2014
• Issued: 05/23/2017
• Est. Priority Date: 12/30/2014
• Status: Active Grant

• Current Assignee: Energybox Ltd.
• Original Assignee: Energybox Ltd.
• Inventors: Mastroyiannis, Mihail, Beiner, Dirk
• Primary Examiner(s): Assouad, Patrick
• Assistant Examiner(s): NASIR, TAQI R
• Application Number:
  US14/586,710
• Publication Number:
  US 20160187396A1
• Time in Patent Office: 875 Days
• Field of Search: 324117 R, 324117 H, 324126-127, 324142, 324130 R, 324251-252, 34087001-87003, 702 60, 702 62, 702 64- 65
• CPC Class Codes: G01D 2204/24 Identification of individual loads, e.g. by analysing current/voltage waveforms
• CPC Class Codes: G01D 4/004 Remote reading of utility meters to a fixed location
• CPC Class Codes: G01R 21/133 by using digital technique
• CPC Class Codes: G01R 33/02 Measuring direction or magnitude of magnetic fields or magnetic flux G01R33/20 takes precedence
• CPC Class Codes: H02B 1/04 Mounting thereon of switches or of other devices in general, the switch or device having, or being without, casing
• CPC Class Codes: H02B 1/42 Mounting of devices therein
• CPC Class Codes: H02B 1/44 Hinged covers or doors
• CPC Class Codes: H02J 13/00 Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network
• CPC Class Codes: H02J 2310/70 Load identification
• CPC Class Codes: H02J 50/001 Energy harvesting or scavenging
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: Y02B 90/20 Smart grids as enabling technology in buildings sector smart grids supporting the management or operation of end-user stationary applications in general, or like technologies with no associated climate change mitigation effect Y04S20/00
• CPC Class Codes: Y04S 20/30 Smart metering, e.g. specially adapted for remote reading

Abstract

The present invention relates to an energy metering system for determining electrical loads of a distribution panel, sensor devices, and fuse boxes for an energy metering system. The energy metering system includes a plurality of sensors for sensing an electrical load of the plurality of circuit breakers and providing corresponding sensor data, wherein the plurality of sensors are arranged in proximity to a plurality of circuit breakers of the distribution panel. The energy metering system also includes a data processing system for converting the sensor data of the plurality of sensors into electrical load information for a plurality of electrical circuits protected by corresponding circuit breakers, and at least one energy harvesting device for powering the plurality of sensors. The at least one energy harvesting device is arranged in front of a protective cover of the distribution panel covering the plurality of electrical circuits.

Claims

1. An energy metering system for determining electrical loads of a distribution panel, the energy metering system comprising:

a plurality of sensors for sensing an electrical load of a plurality of circuit breakers and providing corresponding sensor data, the plurality of sensors arranged in proximity to the plurality of circuit breakers of the distribution panel;

a data processing system for converting the sensor data of the plurality of sensors into electrical load information for a plurality of electrical circuits protected by corresponding circuit breakers; and

an energy harvesting device for powering the plurality of sensors, wherein the energy harvesting device is arranged in front of a protective cover of the distribution panel covering the plurality of electrical circuits.

2. The energy metering system according to claim 1, wherein a sensor device comprising at least one sensor of the plurality of sensors is attached to a front surface of a corresponding circuit breaker, and wherein the sensor device comprises at least one inductive and/or capacitive element configured for harvesting electrical energy from the respective circuit breaker and/or corresponding electrical circuit.

3. The energy metering system according to claim 2, wherein the at least one inductive and/or capacitive element is further configured as a sensing element of the at least one sensor for detecting a magnetic and/or electric field in the area of the corresponding circuit breaker.

4. The energy metering system according to claim 2, wherein at least two sensors of the plurality of sensors are combined in a first sensor device, and wherein the energy harvested by the inductive and/or capacitive element of the first sensor device is used to power the at least two sensors of the first sensor device.

5. The energy metering system according to claim 2, wherein the energy harvested by all sensor devices is provided by a supply line to supply a data transmission circuit connected with the plurality of sensors with an operating energy.

6. The energy metering system according to claim 1, wherein the energy harvesting device comprises

at least one inductive and/or capacitive element having a core area larger than a front surface area of each one of the circuit breakers, wherein the at least one inductive and/or capacitive element is configured for harvesting electrical energy from a plurality of circuit breakers and/or corresponding electrical circuits.

7. The energy metering system according to claim 6, wherein the at least one inductive and/or capacitive element of the energy harvesting device is arranged at a door of a fuse box housing the distribution panel.

8. The energy metering system according to claim 7, wherein the energy harvesting device comprises a coil having an outer diameter essentially corresponding to a width and/or height of the door of the fuse box housing the distribution panel.

9. The energy metering system according to claim 6, wherein the energy harvesting device is configured to supply all sensors of the energy metering system with an operating energy.

10. The energy metering system according to claim 9, wherein the at least one inductive and/or capacitive element of the at least one energy harvesting device is further configured to supply a data transmission circuit connected with the plurality of sensors with an operating energy.

11. A sensor device to be arranged on a surface of a housing of at least one circuit breaker, the sensor device comprising:

at least one sensor circuit for sensing an electrical load of at least one electrical circuit protected by the at least one circuit breaker; and

an energy harvesting circuit connected to the at least one sensor circuit and configured to harvest electrical energy emitted from the at least one circuit breaker to power the at least one sensor circuit with the harvested energy.

12. The sensor device according to claim 11, wherein the at least one sensor circuit comprises a semiconductor based control circuit, and wherein the at least one energy harvesting circuit comprises at least one inductive and/or capacitive element configured for harvesting electrical energy from the at least one circuit breaker to power the control circuit.

13. The sensor device according to claim 11, comprising at least one magnetic field detection element connected to the sensor circuit and to the energy harvesting circuit, wherein the magnetic field detection element is configured to measure a strength of a magnetic field in the area of the at least one circuit breaker, and to convert a part of a magnetic energy of the magnetic field into electrical energy.

14. The sensor device according to claim 11, comprising at least two sensor circuits, the sensor device being configured to be arranged on a surface of a housing of at least two neighboring circuit breakers, and wherein the energy harvesting circuit is connected to the at least two sensor circuits and configured to harvest electrical energy emitted from the at least two circuit breakers to power the at least two sensor circuits with the harvested energy.

15. The sensor device according to claim 14, wherein the at least two sensor circuits are arranged in separate housings connected by a flexible strip, and wherein the energy harvesting circuit comprises at least one flexible, conductive coil extending at least partly through the separate housings and the flexible strip for harvesting electrical energy from the at least two circuit breakers.

16. The sensor device according to claim 11, further comprising an energy storage device configured for supplying the sensor circuit with an operating energy at intervals when the sensor circuit is sensing an electrical load of at least one electrical circuit, wherein the energy harvesting circuit is further configured to interrupt the harvesting of energy at these intervals when the sensor circuit senses an electrical load of at least one electrical circuit.

17. A fuse box for accommodating a plurality of circuit breakers, each circuit breaker comprising at least one terminal for connecting a circuit to be protected and at least one operating element, the fuse box comprising:

a protective cover arranged within the fuse box, the protective cover dividing the inside of the fuse box into an operating area arranged in front of the protective cover, and an installation area arranged behind the protective cover, the protective cover comprising at least one opening for accommodating the plurality of circuit breakers such that the at least one terminal of each of the circuit breaker is arranged in the installation area and the at least one operating element of each of the circuit breaker extends through the at least one opening into the operating area; and

at least one energy harvesting device for harvesting electrical energy emitted by at least one circuit breaker of the plurality of circuit breakers, wherein the energy harvesting device is arranged in the operating area of the fuse box in front of the protective cover covering a plurality of electrical circuits connected to the respective terminals of the plurality of circuit breakers.

18. The fuse box according to claim 17, wherein the energy harvesting device comprises at least one inductive and/or capacitive element having a core area larger than a front surface area of a single circuit breaker of the plurality of circuit breakers, and wherein the at least one inductive and/or capacitive element is arranged for harvesting electrical energy from at least a group of circuit breakers from the plurality of circuit breakers.

19. The fuse box according to claim 18, wherein the fuse box comprises a door for covering the operating area, the at least one inductive and/or capacitive element of the at least one energy harvesting device being arranged on an inside of the door of the fuse box.

20. The fuse box according to claim 19, wherein the at least one coil has an outer diameter essentially corresponding to a width and/or height of the door of the fuse box.

21. The fuse box according to claim 17, further comprising a data transmission circuit arranged at least partly on an outside of the fuse box, wherein the at least energy harvesting device is further configured to provide the data transmission circuit with an operating energy.