Compressor having biased controlled magnetic bearings

• US 9,660,499 B2
• Filed: 05/29/2012
• Issued: 05/23/2017
• Est. Priority Date: 09/26/2011
• Status: Active Grant

• Current Assignee: Daikin Industries Ltd
• Original Assignee: Daikin Industries Ltd
• Inventors: Sakawaki, Atsushi, Nakazawa, Yuji, Irino, Yusuke, Yamashita, Naoya
• Primary Examiner(s): Lettman, Bryan
• Assistant Examiner(s): Solak, Timothy
• Application Number:
  US14/347,082
• Publication Number:
  US 20140234139A1
• Time in Patent Office: 1,820 Days
• CPC Class Codes: F04D 17/10 for compressing or evacuating
• CPC Class Codes: F04D 19/048 comprising magnetic bearings
• CPC Class Codes: F04D 29/058 magnetic; electromagnetic
• CPC Class Codes: F04D 29/059 Roller bearings
• CPC Class Codes: F16C 2360/44 Centrifugal pumps
• CPC Class Codes: F16C 32/0442 with devices affected by abnormal, undesired or non-standard conditions such as shock-load, power outage, start-up or touchdown
• CPC Class Codes: F16C 32/0444 Details of devices to control the actuation of the electromagnets
• CPC Class Codes: F16C 32/0451 Details of controllers, i.e. the units determining the power to be supplied, e.g. comparing elements, feedback arrangements with P.I.D. control
• CPC Class Codes: F16C 32/0457 Details of the power supply to the electromagnets
• CPC Class Codes: F16C 32/0463 with electromagnetic bias, e.g. by extra bias windings
• CPC Class Codes: F16C 32/0485 with active support of three degrees of freedom
• CPC Class Codes: H02K 7/09 with magnetic bearings

Abstract

A stator is provided which exerts a combined electromagnetic force of a plurality of electromagnets on a drive shaft having a fluctuating load. A controller is provided which controls a current difference between a first coil current passed through a coil of the electromagnet generating an electromagnetic force in a direction opposite to that of the load and a second coil current passed through a coil of the electromagnet generating an electromagnetic force in the same direction as that of the load to perform a position control on the drive shaft. The controller adjusts the second coil current to reduce an average value of the second coil current.

Claims

1. A magnetic bearing comprising:

a stator including a plurality of electromagnets and configured to exert a combined electromagnetic force of the plurality of electromagnets on a drive shaft having a fluctuating load; and

a controller configured to,

control a current difference between a first coil current passed through a coil of the electromagnet generating an electromagnetic force in a direction opposite to that of the load and a second coil current passed through another coil of the electromagnet generating an electromagnetic force in the same direction as that of the load to perform periodic position control on the drive shaft, and

periodically adjust the second coil current to reduce an average value of the second coil current,

wherein the controller performs the periodic position control at different intervals than the periodic adjustment of the second coil current.

2. The magnetic bearing of claim 1, wherein

the controller adjusts the second coil current so that the magnitude of the absolute value of the sum of an average value of the first coil current and an average value of the second coil current does not become lower than or equal to a predetermined limit value.

3. The magnetic bearing of claim 1, wherein

the controller obtains at least one of an average value of the first coil current and an average value of the second coil current, and adjusts the second coil current when a change range of the obtained average value becomes lower than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

4. The magnetic bearing of claim 1, wherein

the controller obtains at least one of an average value of the first coil current and an average value of the second coil current, filters out a frequency component of the obtained average value which is smaller than a predetermined frequency, and adjusts the second coil current when a change range of the filtered average value becomes smaller than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

5. A compressor comprising:

the magnetic bearing of claim 1;

an electric motor including a drive shaft configured to be supported by the magnetic bearing without contact; and

a compression mechanism configured to be driven by the electric motor.

6. The magnetic bearing of claim 1, wherein

the controller includes

a controller configured to control a control current causing each electromagnet to generate an electromagnetic force, and a bias current added to the control current to linearize a relationship between a value of the control current and the combined electromagnetic force, and

a bias current adjuster configured to adjust a value of the bias current to cause the value of the bias current to approach the value of the control current.

7. The magnetic bearing of claim 6, wherein

the bias current adjuster adjusts the value of the bias current to a geometric mean of the value of the bias current and the value of the control current.

8. The magnetic bearing of claim 6, wherein

the bias current adjuster adjusts the value of the bias current a predetermined amount at a time.

9. The magnetic bearing of claim 6, wherein

the bias current adjuster adjusts the bias current so that the magnitude of the absolute value of the bias current does not become lower than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

10. The magnetic bearing of claim 6, wherein

the bias current adjuster adjusts the bias current when a change range of an average value of the control current becomes lower than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

11. The magnetic bearing of claim 6, wherein

an average value of the control current is obtained, and a frequency component of the average value which is smaller than a predetermined frequency is filtered out;

and

the bias current adjuster adjusts the bias current when a change range of the filtered average value of the control current higher than or equal to a predetermined frequency becomes smaller than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

12. The magnetic bearing of claim 1, wherein

the controller increases a change range of the current difference when the first coil current decreases depending on the load, and decreases the change range of the current difference when the first coil current increases depending on the load.

13. The magnetic bearing of claim 12, wherein

the controller adjusts the second coil current so that the magnitude of the absolute value of the sum of an average value of the first coil current and an average value of the second coil current does not become lower than or equal to a predetermined limit value.

14. The magnetic bearing of claim 12, wherein

the controller obtains at least one of an average value of the first coil current and an average value of the second coil current, and adjusts the second coil current when a change range of the obtained average value becomes lower than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

15. The magnetic bearing of claim 12, wherein

the controller obtains at least one of an average value of the first coil current and an average value of the second coil current, and adjusts the second coil current when a change range of the obtained average value higher than or equal to a predetermined frequency becomes smaller than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

16. The magnetic bearing of claim 12, wherein

the controller includes

a controller configured to control a control current causing each electromagnet to generate an electromagnetic force, and a bias current added to the control current to linearize a relationship between a value of the control current and the combined electromagnetic force, and

a bias current adjuster configured to adjust a value of the bias current to cause the value of the bias current to approach the value of the control current.

17. The magnetic bearing of claim 16, wherein

the bias current adjuster adjusts the value of the bias current a predetermined amount at a time.

18. The magnetic bearing of claim 16, wherein

the bias current adjuster adjusts the value of the bias current to a geometric mean of the value of the bias current and the value of the control current.

19. The magnetic bearing of claim 16, wherein

the bias current adjuster adjusts the bias current so that the magnitude of the absolute value of the bias current does not become lower than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

20. The magnetic bearing of claim 16, wherein

the bias current adjuster adjusts the bias current when a change range of an average value of the control current becomes lower than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.