Heart valve testing apparatus and methods

• US 9,662,211 B2
• Filed: 06/25/2013
• Issued: 05/30/2017
• Est. Priority Date: 06/25/2012
• Status: Active Grant

• Current Assignee: ViVitro Labs Inc.
• Original Assignee: ViVitro Labs Inc.
• Inventors: Hodson, Ted, Karri, Satyaprakash, Phillips, Scott
• Primary Examiner(s): HA, NGUYEN Q
• Application Number:
  US14/404,989
• Publication Number:
  US 20150128684A1
• Time in Patent Office: 1,435 Days
• CPC Class Codes: A61F 2/2472 Devices for testing
• CPC Class Codes: G01M 99/00 Subject matter not provided for in other groups of this subclass

Abstract

Methods and apparatus for accelerated wear testing of prosthetic heart valves apply non-sinusoidal pressure waveforms. The waveforms may maintain a threshold reverse pressure for a desired duration while limiting a peak reverse pressure. Apparatus may include a fluid impeller such as a bellows or a piston driven by an actuator having a position controlled by a motion control system. The apparatus may include a pressure control system comprising one or more bypass channels and bypass valves controlling a resistance of the bypass channels to fluid flow. The bypass valves may be controlled in real time.

Claims

1. Apparatus for testing replacement heart valves, the apparatus comprising:

a mounting structure for supporting a heart valve in a passage extending between first and second chambers;

a driving system for driving a flow of fluid through the heart valve supported on the mounting structure, the driving system comprising an actuator and a controller connected to control the actuator to provide a desired non-sinusoidal motion to a fluid impeller; and

a pressure control system, the pressure control system comprising one or more compliance devices which can temporarily receive some fluid, one or more of the compliance devices being adjustable;

wherein the pressure control system comprises a bypass providing a fluid connection between the first and second chambers and one or more bypass valves controllable to regulate a flow of fluid through the bypass.

2. Apparatus according to claim 1 wherein the one or more bypass valves provide resistance to fluid flow that is set manually.

3. Apparatus according to claim 1 wherein a resistance of the one or more bypass valves to fluid flow is automatically controlled.

4. Apparatus according to claim 3 comprising one or more pressure sensors wherein the controller is configured to monitor fluid pressure and to control the opening of the one or more bypass valves based on the monitored fluid pressure.

5. Apparatus according to claim 1 wherein the pressure control system comprises an automatic pressure control system comprising a bypass valve, first and second pressure sensors and a valve controller configured to adjust the opening of the valve based at least in part on pressure signals from the first and second pressure sensors.

6. Apparatus according to claim 1 wherein the pressure control system comprises one or more controlled valves operable to allow fluid to flow out of the first chamber and/or the second chamber.

7. Apparatus according to claim 1 wherein the compliance devices comprise an upstream compliance element upstream from the mounting structure.

8. Apparatus according to claim 7 wherein the upstream compliance element comprises an accumulator.

9. Apparatus according to claim 7 wherein the upstream compliance element comprises a viscoelastic element.

10. Apparatus according to claim 7 wherein the upstream compliance element comprises an elastic wall of a chamber or a compressible balloon.

11. Apparatus according to claim 1 wherein the one or more of the compliance devices is controlled in real time.

12. Apparatus according to claim 1 wherein the controller is configured to operate the driving system such that a reverse pressure on the heart valve rises to a target peak pressure somewhat in excess of a reverse threshold pressure more slowly than a sinusoidal waveform would and holds at a pressure exceeding the reverse threshold pressure for longer than a sinusoidal waveform having the same target peak pressure.

13. Apparatus according to claim 1 wherein the apparatus comprises first and second actuators, each controllable to drive fluid flow.

14. Apparatus according to claim 13 wherein the first actuator is upstream from the mounting structure and the second actuator is downstream from the mounting structure.

15. Apparatus according to claim 1 wherein the fluid impeller comprises a piston.

16. Apparatus according to claim 1 wherein the fluid impeller comprises a bellows.

17. Apparatus according to claim 16 wherein the bellows are made from inconel.

18. Apparatus according to claim 16 wherein the actuator comprises a servo motor.

19. Apparatus according to claim 18 wherein the actuator comprises a rotary motor.

20. Apparatus according to claim 19 wherein the actuator comprises a rotary-to-linear motion converter driven by the rotary motor and connected to drive the fluid impeller.

21. Apparatus according to claim 20 wherein the rotary to linear converter comprises a cam.

22. Apparatus according to claim 1 wherein the driving system comprises a position sensor connected to monitor a position of the fluid impeller.

23. Apparatus according to claim 22 wherein the controller comprises a position-feedback controller.

24. Apparatus according to claim 22 wherein the controller comprises a position and velocity feedback controller.

25. Apparatus according to claim 1 wherein the controller comprises a motion control system that is configurable to operate the actuator to provide a desired profile of position as a function of time.

26. Apparatus according to claim 25 wherein the controller is configured to provide control over one or more of:

the amplitude of motions driven by the actuator;

the frequency of the motions driven by the actuator; and

the waveform of the wave input provided by motions driven by the actuator.

27. Apparatus according to claim 25 wherein the controller is configured to control the actuator to move the fluid impeller according a first profile having a first shape when the fluid impeller is moving in a direction such that the heart valve is closed and to move the fluid impeller according a second profile having a second shape different from the first shape when the fluid impeller is moving in a direction such that the heart valve is open.

28. Apparatus according to claim 1 wherein the controller is configured to execute an algorithm that uses feedback of pressure measured on one or both sides of the valve under test to provide proportional control of a drive wave shape to minimize pressures experienced by the test valve during a full closed cycle while achieving a threshold reverse pressure for at least a specified portion of each cycle.

29. Apparatus according to claim 28 wherein the controller is configured to execute a learning algorithm that automatically tunes parameters that define a waveform with which the actuator is driven to achieve a desired pressure profile at the valve under test.

30. Apparatus according to claim 1 wherein the controller is configured to provide a plurality of operator-selectable, preprogrammed waveforms.

31. Apparatus according to claim 30 wherein the controller comprises a user interface or API configured to permit a user to tailor the waveforms to achieve a desired wave shape, amplitude and/or frequency.

32. A method for testing replacement heart valves, the method comprising:

controlling an actuator to, in a first period, cause a flow of fluid through a heart valve under test in a forward direction wherein the heart valve is open;

controlling the actuator to, in a second period, cause a flow of fluid in a reverse direction that causes the heart valve to close and applies a reverse pressure to the heart valve; and

allowing a compliance device to temporarily receive some fluid during the testing;

wherein during the second period;

the actuator is controlled to apply a non-sinusoidal pressure waveform to the closed heart valve and the method further comprises adjusting the compliance device; and

a flow of fluid is controlled through a bypass channel to limit a reverse pressure on the heart valve.

33. A method according to claim 32 wherein controlling the flow of fluid through the bypass channel is performed in real time in response to one or more pressure sensor readings.

34. Apparatus for testing replacement heart valves, the apparatus comprising:

a mounting structure for supporting a heart valve in a passage extending between first and second chambers;

a driving system for driving a flow of fluid through the heart valve supported on the mounting structure, the driving system comprising an actuator operable to move a fluid impeller to, in a first period, cause a flow of fluid through the heart valve under test in a forward direction wherein the heart valve is open; and

, in a second period cause a flow of fluid in a reverse direction that causes the heart valve to close and applies a reverse pressure to the heart valve;

a pressure control system comprising a bypass extending between the first and second chambers, a bypass valve in the bypass, the bypass valve controllable to alter a resistance of the bypass valve to fluid flow and a pressure sensor and one or more compliance devices which can temporarily receive fluid; and

a controller configured to control the bypass valve in response to a pressure sensed by the pressure sensor to limit the reverse pressure applied to the heart valve in the second period.