Upper extremity fusion devices and methods

• US 9,662,221 B2
• Filed: 01/26/2012
• Issued: 05/30/2017
• Est. Priority Date: 01/26/2011
• Status: Active Grant

• Current Assignee: Medartis AG (Medartis Holding AG)
• Original Assignee: Nextremity Solutions, Inc.
• Inventors: Surma, Gabriel, Guzman, Pamela C., Pile, Mary, Dellacqua, Dale, Palmer, Andrew K.
• Primary Examiner(s): Coley, Zade
• Application Number:
  US13/982,124
• Publication Number:
  US 20130331947A1
• Time in Patent Office: 1,951 Days
• Field of Search: 606 96- 99, 623 2111- 2112
• CPC Class Codes: A61B 17/1725 for applying transverse screws or pins through intramedullary nails or pins
• CPC Class Codes: A61B 17/1739 specially adapted for particular parts of the body
• CPC Class Codes: A61B 17/1782 for the hand or wrist
• CPC Class Codes: A61B 17/68 Internal fixation devices , including fasteners and spinal fixators, even if a part thereof projects from the skin bone staples A61B17/0642
• CPC Class Codes: A61B 17/863 with thread interrupted or changing its form along shank, other than constant taper
• CPC Class Codes: A61B 17/8645 Headless screws, e.g. ligament interference screws
• CPC Class Codes: A61B 17/8685 comprising multiple separate parts
• CPC Class Codes: A61F 2/42 for wrists or ankles; for hands, e.g. fingers; for feet, e.g. toes
• CPC Class Codes: A61F 2/4261 for wrists
• CPC Class Codes: A61F 2002/30622 Implant for fusing a joint or bone material

Abstract

A fusion implant and fusion members for fusing target bones of an upper extremity. The fusion implant including internally threaded apertures of a first thread lead, and the fusion members including threading of the first thread lead and threading of a second thread lead that is less than the first thread lead. The fusion implant and a targeting instrument being configured to couple to one another in a predefined orientation. The predetermined orientation resulting in alignment of aspects of the fusion implant with aspects of the targeting instrument. A guide clamp for facilitating forming of an implant cavity in adjacent bones for implantation of the fusion implant therein. A surgical method for facilitating fusion of adjacent target bones utilizing a fusion implant, fusion members, a targeting instrument and a guide clamp to reduce space between the adjacent bones such that they at least abut one another.

Claims

1. A surgical instrument for use in obtaining bone fusion in an upper extremity of a patient, the instrument comprising:

a fusion implant including a first end, a second end and a body extending longitudinally therebetween defining a first axis, the body including at least one aperture extending laterally therein defining a second axis;

a targeting member including at least one arm, at least one bone fusion member aperture configured to receive a bone anchor therethrough, and at least one clamp member configured to securely couple with a bone anchor member clamp, the at least one clamp member defining a first side surface, a second slotted side surface and an aperture extending through the clamp member from the first side surface to the second slotted side surface, said second slotted side surface including at least one slot which includes a section that is spaced apart from said aperture of said at least one clamp member;

at least one guide member coupled to the at least one arm of the targeting member and including an aperture extending through the at least one guide member defining a third axis; and

an outrigger member coupled to the at least one arm of the targeting member and securely removably coupled to the first end of the fusion implant in a first orientation of the fusion implant,

wherein the outrigger member and the at least one guide member are configured such that the second axis of the bone fusion member aperture of the fusion implant and the third axis of the aperture of the at least one guide member are substantially aligned in the first orientation of the fusion implant.

2. The surgical targeting instrument of claim 1, wherein the at least one arm of the targeting member includes at least a first arm extending from the targeting member to the outrigger member, and a second arm extending from the targeting member to the at least one guide member.

3. The surgical targeting instrument of claim 2, wherein the first arm and the second arm are configured to space the outrigger member and the at least one guide member from each other along the first axis of the fusion implant and along the third axis of the aperture of the at least one guide member.

4. The surgical targeting instrument of claim 1, wherein the outrigger member and the first end of the fusion implant are configured to be securely removably coupled to one another in only the first orientation.

5. The surgical targeting instrument of claim 1, wherein the outrigger member and the first end of the fusion implant are configured to provide a visual or tactile indication when they are coupled to one another in an orientation different than the first orientation.

6. The surgical targeting instrument of claim 1, further including at least one bone anchor clamp configured to selectively couple to the at least one clamp member and a bone anchor.

7. The surgical instrument of claim 1, wherein the body of the fusion implant includes a substantially smooth outer surface, and wherein the body of the fusion implant includes at least two non-threaded apertures extending laterally therethrough from a first side of the body to a second side of the body and at least two internally threaded apertures including a first thread lead extending laterally through the body from a third side of the body to a fourth side of the body.

8. The surgical instrument of claim 7, wherein the at least two threaded apertures comprise a first threaded aperture proximate the first end and angled with respect to the longitudinal axis of the body such that it defines an axis that angles away from the first end as it extends from the third side to the fourth side, and a second threaded aperture proximate the second end and angled with respect to the longitudinal axis of the body such that the second threaded aperture defines an axis that angles away from the second end as it extends from the third side to the fourth side.

9. The surgical instrument of claim 8, further including at least two longitudinally extending bone fusion members including a tip, a head and a shank extending longitudinally between the tip and the head, the shank including:

a first externally threaded portion adjacent the tip including the first thread lead and being otherwise configured to couple to the at least two threaded apertures of the body of the fusion implant;

a second externally threaded portion adjacent the head including a second thread lead that is less than the first thread lead and an external taper extending from the head to the tip; and

a non-threaded portion extending between the first and second externally threaded portions.

10. The surgical instrument of claim 8, wherein the body of the fusion implant includes a third internally threaded aperture adjacent the second internally threaded aperture, the third internally threaded aperture extending laterally through the body and defining an axis that is substantially parallel to the axis of the second internally threaded aperture.

11. The surgical instrument of claim 7, wherein the at least two non-threaded apertures of the body define substantially parallel axes.

12. The surgical instrument of claim 7, wherein the fusion implant is substantially cylindrical, and the first and second sides of the body are spaced about 90 degrees from the third and fourth sides of the body about the longitudinal axis.

13. The surgical instrument of claim 7, wherein said at least two internally threaded apertures include said at least one aperture defining said second axis, one of said at least two non-threaded apertures defining a fourth axis, said second axis and said first axis defining a plane, said fourth axis being substantially normal to said plane.

14. The surgical instrument of claim 1, wherein the targeting member includes a pair of the clamp members extending from differing portions of the targeting member.

15. The surgical instrument of claim 1, wherein at least a portion of the second slotted side surface of the at least one clamp member is arcuate.

16. The surgical instrument of claim 1, wherein the at least one bone fusion member aperture of the targeting member defines an axis, and wherein the slots of the second slotted side surface of the at least one clamp member extend along the direction of the axis of the at least one bone fusion member aperture.

17. The surgical instrument of claim 1, wherein the second slotted side surface of the at least one clamp member faces laterally away from the at least one guide member.