Controlled deformation catheters

• US 9,662,471 B2
• Filed: 01/24/2014
• Issued: 05/30/2017
• Est. Priority Date: 03/29/2013
• Status: Active Grant

• Current Assignee: Gioachino Coppi
• Original Assignee: Gioachino Coppi
• Inventors: Coppi, Gioachino
• Primary Examiner(s): Flick, Jason
• Application Number:
  US14/780,601
• Publication Number:
  US 20160030711A1
• Time in Patent Office: 1,222 Days
• Field of Search: 604526
• CPC Class Codes: A61M 25/0051 made from fenestrated or weakened tubing layer
• CPC Class Codes: A61M 25/0052 Localized reinforcement, e.g. where only a specific part of the catheter is reinforced, for rapid exchange guidewire port

Abstract

Catheters are provided which have a high capacity of axial (pushability) and rotational (torquability) movement with relative maximum flexibility and which, at the same time have the ability to adapt to at least partial variations of diameter under the thrust of other catheters or dilators travelling though the lumen or so as to flatten itself at least partially to travel through the lumen of other catheters, such as for example feed catheters.

Claims

1. A catheter comprising a catheter body which extends from a proximal end to a distal end, along a longitudinal direction (X-X),

the catheter body comprising a core embedded inside an outer covering layer, which is flexible being a hollow tubular body which defines a lumen,

the core comprising a plurality of pairs of ribs which extend inside said outer covering layer, wherein said ribs extend from an attachment end, at which they connect to each other, to a free end, opposite the attachment end, wherein the line joining the attachment ends of the pairs of ribs defines a dorsal side of the catheter body,

wherein the free ends of the ribs coupled in the same pairs are separate from each other, identifying at least one discontinuity of said ribs, said discontinuity being positioned on a ventral side, opposite said dorsal side,

and wherein, a first plane (P) being defined perpendicular to a longitudinal element and passing through the attachment end of a rib, and a second plane (Q) being defined passing through the free end and through the attachment end of the same rib, said planes (P, Q) are inclined to each other so as to form an acute angle (A) on the side of the proximal end or of the distal end.

2. The catheter of claim 1, wherein the core of the catheter body comprises a longitudinal element from which the ribs coupled in pairs unravel on opposite sides to the longitudinal element, wherein the longitudinal element connects the attachment ends of the pairs of ribs to each other.

3. The catheter of claim 1, wherein said acute angle (A), formed between the first and second plane (P,Q), is from 10 to 70 degrees.

4. The catheter of claim 1, wherein said acute angle (A), formed between the first and second plane (P,Q), is from 40 to 60 degrees.

5. The catheter of claim 1, wherein the ribs, in relation to a projection plane (H) perpendicular to the longitudinal element and passing through a centreline (M) of the catheter body, have a rectilinear median line (S), said median line (S) being the place of the midpoints of the longitudinal thicknesses of the ribs, said longitudinal thicknesses being measured in relation to lines parallel to said longitudinal direction (X-X).

6. The catheter of claim 1, wherein the ribs, in relation to a projection plane (H) perpendicular to the longitudinal element and passing through a centreline (M) of the catheter body, have a curvilinear median line (S), said median line (S) being the place of the midpoints of the longitudinal thicknesses of the ribs, said longitudinal thicknesses being measured in relation to lines parallel to said longitudinal direction (X-X).

7. The catheter of claim 1, wherein the ribs are curvilinear and are oriented so as to present an intrados or concave portion, on the side of the proximal end, and an extrados, or convex portion, on the side of the distal end.

8. The catheter of claim 1, wherein the ribs present a first section which extends from the attachment end to an intermediate portion and which, in relation to a projection plane (H) perpendicular to the longitudinal element and passing through a centreline (M) of the catheter body, is inclined towards the distal end, and a second section which extends from the intermediate portion to the free end and which, in relation to said projection plane (H), is inclined towards the proximal end, so that the first and the second section have opposite inclinations to each other.

9. The catheter of claim 1, wherein at least an intermediate portion of the ribs extends from the first plane (P), passing through the attachment end and perpendicular to the longitudinal element, towards the distal end, and at least a second section of the rib, comprising said free end, extends from the first plane (P) towards the proximal end.

10. The catheter of claim 1, wherein the ribs are conformed and oriented in such a way that a radial plane (R), perpendicular to the longitudinal element, passing through free ends of a first pair of ribs, intercept at least partially an intermediate portion of a second pair of ribs, adjacent to the first pair of ribs, on the side of the proximal end.

11. The catheter of claim 1, wherein the ribs are tapered filaments.

12. The catheter of claim 1, wherein the ribs have a variable axial thickness, said thickness being measured parallel to said longitudinal direction.

13. The catheter of claim 12, wherein said axial thickness increases moving from the attachment end towards an intermediate portion and tapers moving from the intermediate portion towards the free end, the intermediate portion being comprised between the attachment end and the free end.

14. The catheter of claim 1, wherein each pair of ribs comprises ribs symmetrical to each other in relation to the longitudinal element.

15. The catheter of claim 1, wherein free ends of the same pair of ribs are separate from each other at a discontinuity having a curvilinear extension equal to at least 20% of the total perimeter of the catheter body, measured on a cross-section plane perpendicular to said longitudinal element.

16. The catheter of claim 1, wherein the discontinuity has a curvilinear extension of not more than 50% of the total perimeter of the catheter body, measured on a cross-section plane perpendicular to said longitudinal element.

17. The catheter of claim 1, wherein the ribs, at the attachment end, comprise at least one notch suitable for favouring the flexing of the ribs towards the proximal end, so as to keep a skirt of rib in one piece with the longitudinal element, positioned on the attachment end on the side of the proximal end and to have an opening positioned on the attachment end on the side of the distal end.

18. The catheter of claim 17, wherein said notch has a circular sector conformation.

19. The catheter of claim 17, wherein the opening has an extension of 50% to 80% of the cross-section of solid attachment, that is the notch consists of a removal of material of 50%-80% compared to the corresponding solid cross-section of the attachment end.

20. The catheter of claim 1 wherein the catheter body, in relation to a cross-section plane perpendicular to said longitudinal direction (X-X) has a hollow circular cross section.

21. The catheter of claim 1, wherein the catheter body, in relation to a cross-section plane perpendicular to said longitudinal direction (X-X) has a hollow elliptical/oval cross-section.

22. The catheter of claim 1, wherein a radial thickness of the ribs decreases moving from the attachment end towards the free end, wherein the radial thickness is the thickness of the ribs measured in relation to a cross-section plane perpendicular to the longitudinal direction (X-X).