Systems and methods of determining a quality and a quantity of a fluid

• US 9,664,552 B2
• Filed: 03/16/2015
• Issued: 05/30/2017
• Est. Priority Date: 11/11/2010
• Status: Active Grant

• Current Assignee: SSI Technologies, LLC (Amphenol Corporation)
• Original Assignee: SSI Technologies, Inc. (Amphenol Corporation)
• Inventors: Reimer, Lawrence B., Murphy, Gregory P.
• Primary Examiner(s): Rogers, David A
• Application Number:
  US14/659,046
• Publication Number:
  US 20150226595A1
• Time in Patent Office: 806 Days
• CPC Class Codes: F01N 2610/1406 Storage means for substances, e.g. tanks or reservoirs
• CPC Class Codes: F01N 3/2066 Selective catalytic reduction [SCR]
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves
• CPC Class Codes: G01F 23/2965 Measuring attenuation of transmitted waves
• CPC Class Codes: G01F 25/20 of apparatus for measuring liquid level
• CPC Class Codes: G01N 29/024 by measuring propagation velocity or propagation time of acoustic waves
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

A system for sensing a fluid. The system including a fixed object; a first transducer generating a first sound wave in a horizontal direction and to detect a first echo of the first sound wave from the fixed object; a second transducer generating a second sound wave in a vertical direction; a temperature sensor detecting a temperature of the fluid; and a controller. The controller configured to produce a first signal to drive the first transducer to produce the first sound wave, produce a second signal to drive the second transducer to produce the second sound wave, receive a first indication of the detected first echo, receive a second indication of the detected second echo, receive a temperature indication, determine a quality of the fluid based on the first indication and the temperature indication, and determine a quantity of the fluid based on the second indication.

Claims

1. A system for determining a quality and a quantity of a fluid in a tank having a bottom, the system comprising:

a first transducer configured to generate a first sound wave in a horizontal direction and to detect a first echo of the first sound wave;

a second transducer configured to generate a second sound wave in a vertical direction and to detect a second echo of the second sound wave; and

a controller configured to;

produce a first signal to drive the first transducer to produce the first sound wave,

produce a second signal to drive the second transducer to produce the second sound wave,

receive a first indication of the detected first echo from the first transducer,

receive a second indication of the detected second echo from the second transducer,

determine, based on the first indication, whether the detected first echo is valid,

determine, based on the second indication, whether the detected second echo is valid,

determine, based on the first indication, at least one selected from the group consisting of a quality of the fluid and a concentration of the fluid, when the detected first echo is valid, and

determine, based on the second indication, at least one selected from the group consisting of a quantity of the fluid and a level of the fluid, when the detected second echo is valid.

2. The system of claim 1, wherein the controller is further configured to determine whether a contaminant exists in the fluid based on whether a dilution of the fluid is detected while a measured volume of the fluid decreases.

3. The system of claim 1, wherein the first transducer and the second transducer produce an ultrasonic sound wave.

4. The system of claim 1, wherein the controller determines that the detected first echo is valid when the detected first echo is received by the first transducer within a predetermined time limit, has an amplitude that falls within a predetermined range, has a duration within a predetermined time range, or a combination of the foregoing.

5. The system of claim 1, wherein the controller determines that the detected second echo is valid when the detected second echo is received by the second transducer within a predetermined time limit, has an amplitude that falls within a predetermined range, has a duration within a predetermined time range, or a combination of the foregoing.

6. The system of claim 1, wherein the fluid is a urea solution.

7. The system of claim 1, wherein the controller determines a speed of sound of the fluid based on the first indication and a temperature indication.

8. The system of claim 1, further comprising a temperature sensor configured to detect a temperature of the fluid.

9. The system of claim 8, wherein the quality of the fluid and the concentration of the fluid are based on the first indication and the temperature of the fluid.

10. The system of claim 8, wherein the quantity of the fluid and the level of the fluid are based on the second indication and the temperature of the fluid.

11. A method of sensing a fluid in a tank, the method comprising:

generating a first sound wave in a horizontal direction;

detecting an echo of the first sound wave;

generating a second sound wave in a vertical direction;

detecting an echo of the second sound wave;

determining whether the detected first echo is valid based on the first indication;

determining whether the detected second echo is valid based on the second indication;

determining, based on the echo of the first sound wave, at least one selected from the group consisting of a quality of the fluid and a concentration of the fluid, when the detected first echo is valid; and

determining, based on the echo of the second sound wave, at least one selected from the group consisting of a quantity of the fluid and a level of the fluid, when the detected second echo is valid.

12. The method of claim 11, further comprising determining whether a contaminant exists in the fluid based on whether a dilution of the fluid is detected while a measured volume of the fluid decreases.

13. The method of claim 11, further comprising determining that the echo of the first sound wave is valid when the echo of the first sound wave is received within a predetermined time limit, has an amplitude that falls within a predetermined range, has a duration within a predetermined time range, or a combination of the foregoing.

14. The method of claim 11, further comprising determining that the echo of the second sound wave is valid when the echo of the second sound wave is received within a predetermined time limit, has an amplitude that falls within a predetermined range, has a duration within a predetermined time range, or a combination of the foregoing.

15. The method of claim 11, wherein the fluid is a urea solution.

16. The method of claim 11, further comprising determining a speed of sound of the fluid based on the echo of the first sound wave and a temperature.

17. The system of claim 11, further comprising detecting a temperature of the fluid.

18. The system of claim 17, wherein the quality of the fluid and the concentration of the fluid are based on the echo of the first sound wave and the temperature of the fluid.

19. The system of claim 17, wherein the quantity of the fluid and the level of the fluid are based on the echo of the second sound wave and the temperature of the fluid.