Real-time gas monitoring method and system

• US 9,664,656 B2
• Filed: 07/11/2012
• Issued: 05/30/2017
• Est. Priority Date: 07/12/2011
• Status: Active Grant

• Current Assignee: Ruks Engineering Ltd.
• Original Assignee: Ruks Engineering Ltd.
• Inventors: Krishnan, Narayan, Sridhar, Santanam
• Primary Examiner(s): Khatri, Anil
• Application Number:
  US14/232,432
• Publication Number:
  US 20140156090A1
• Time in Patent Office: 1,784 Days
• Field of Search: 700281-286
• CPC Class Codes: A61L 2/10 Ultraviolet radiation
• CPC Class Codes: A61L 2/202 Ozone
• CPC Class Codes: A61L 2/28 Devices for testing the effectiveness or completeness of sterilisation, e.g. indicators which change colour apparatus involving enzymes or microorganisms C12M1/34; methods involving enzymes or microorganisms C12Q1/00
• CPC Class Codes: A61L 9/015 using gaseous or vaporous substances, e.g. ozone A61L9/20 takes precedence ; evaporation in general B01B1/005
• CPC Class Codes: G01N 33/0004 Gaseous mixtures, e.g. polluted air gaseous biological material G01N33/497; exhaust gas of internal combustion engines G01M15/102
• CPC Class Codes: G01N 33/0039 for O3
• CPC Class Codes: G05D 7/0617 specially adapted for fluid materials
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

A method for monitoring the concentration of a gas in an enclosed space is provided. A gas is injected into the space, by a gas injection system. The concentration of the gas is measured using a gas sensor. The concentration is compared with predetermined limits, and the gas injection system is shut off if the concentration is above one of the predetermined limits. In addition, hardware, software, and signal control elements which perform the monitoring, are continuously monitored for faults, and if a fault is detected, the gas injection system is shut off.

Claims

1. A method for monitoring a concentration of a gas in an enclosed space, comprising:

injecting said gas into said enclosed system using a gas injection system;

measuring a parameter indicative of said gas concentration using a gas sensor;

comparing said parameter with a predetermined limit value of said parameter using a microprocessor, and if said parameter is greater than said predetermined limit value then activating a shut-off of the gas injection system;

continuously monitoring one of a hardware element, a software function and a control signal used to carry out the method to identify at least one fault in at least one of said hardware element, said software function and said control signal; and

if a fault is detected activating said shut-off of the gas injection system;

wherein said continuously monitoring step is carried out by one of a primary error detection module for identifying hardware faults and a secondary error detection module for identifying software and control faults;

wherein each of said primary and secondary error detection modules are integrated with said microprocessor.

2. A method according to claim 1, wherein said gas is ozone and said gas injection system is an ozone injection system.

3. A method according to claim 1, further comprising, prior to said comparing step, converting said parameter into a digital value corresponding with said gas concentration such that said predetermined limit value is expressed in terms of a predetermined limit concentration.

4. A method according to claim 3, further comprising calibrating said sensor prior to said measuring step.

5. A method according to claim 4, wherein said calibrating step comprises placing said gas sensor in a calibration zone, exposing said gas sensor to at least three known concentration levels of said gas, measuring a calibration parameter indicative of gas concentration at each of said at least three known concentration levels, and storing each said calibration parameter in a computer readable memory in communication with said microprocessor.

6. A method according to claim 5, wherein said at least three known concentration levels comprise three concentration levels selected from the group comprising 0Parts Per Billion (PPB), a concentration level between 30-60 PPB and 100 PPB.

7. A method according to claim 1, wherein said continuously monitoring step is carried out by a primary error detection module for identifying hardware faults and a secondary error detection module for identifying software and control faults.

8. A method according to claim 1, further comprising the step of comparing said parameter with one or more predetermined state values of said parameter using said microprocessor, and providing an indication of a state of said gas based on said one or more predetermined state values on a display in communication with said processor.

9. A method according to claim 8, wherein said predetermined state values include a predetermined safe state value and a predetermined warning state value.

10. A method according to claim 9, wherein said predetermined safe state value is between 0-40 PPB and said predetermined warning state value is between 40-50 PPB.

11. A method according to claim 1, further comprising circulating environment air to the proximity of said sensor using a fan positioned within a housing;

wherein said housing contains said sensor and an air passage through which said fan circulates air.

12. A method according to claim 11, wherein said hardware fault includes an identification of a fault in said fan;

whereby said activating said shutoff occurs if said fault in said fan is detected.

13. A system for monitoring a concentration of a gas in an enclosed space, comprising:

a gas injection system for injecting said gas into said enclosed space;

a gas sensor for measuring a parameter indicative of said gas concentration;

a microprocessor for comparing said parameter with a predetermined limit value of said parameter;

a shut-off means in communication with said microprocessor;

wherein if said parameter is greater than said predetermined limit value then activating said shut-off means to shut-off the gas injection system; and

an error detection means for continuously monitoring one of a hardware element, a software function and a control signal to identify faults in one of said hardware element, said software function and said control signal;

whereby if a fault is detected activating said shut-off means to shut-off the gas injection system;

wherein said error detection means comprises one of a primary error detection module for identifying hardware faults and a secondary error detection module for identifying software and control faults;

wherein each of said primary and secondary error detection modules are integrated with said microprocessor.

14. A system according to claim 13, wherein said gas is ozone and said gas injection system is an ozone injection system.

15. A system according to claim 13, further comprising an analogue/digital converter for converting said parameter into a digital value corresponding with said gas concentration such that said predetermined limit value is expressed in terms of a predetermined limit concentration.

16. A system according to claim 15, further comprising calibrating means for calibrating said sensor.

17. A system according to claim 16, wherein said calibrating means is adapted to receive said gas sensor in a calibration zone such that said gas sensor is exposed to at least three known concentration levels of said gas to determine a calibration parameter indicative of gas concentration at each of said at least three known concentration levels the system further comprising a computer readable memory in communication with said microprocessor for storing each said calibration parameter.

18. A system according to claim 17, wherein said at least three known concentration levels comprise three concentration levels selected from the group comprising 0 PPB, a concentration level between 30-60 PPB and 100 PPB.

19. A system according to claim 13, wherein said error detection means comprises a primary error detection module for identifying hardware faults and a secondary error detection module for identifying software and control faults.

20. A system according to claim 13, wherein said microprocessor further compares said parameter with one or more predetermined state values of said parameter, and indicating means for providing an indication of a state of said gas based on said one or more predetermined state values on a display in communication with said processor.

21. A system according to claim 20, wherein said predetermined state values include a predetermined safe state value and a predetermined warning state value.

22. A system according to claim 21, wherein said predetermined safe state value is between 0-40 PPB and said predetermined warning state value is between 40-50 PPB.

23. A system according to claim 13, further comprising a housing having an air passage providing a path for environment air to reach said sensor located within said housing, and a fan for circulating environment air to the proximity of said sensor.

24. A system according to claim 13, wherein said hardware fault includes an identification of a fault in said fan;

whereby said activating said shutoff occurs if said fault in said fan is detected.

25. A system according to claim 13, wherein said gas sensor is interchangeable, such that the system can readily be adapted for monitoring different types of gases.