Light emitting device, LED light source for plant cultivation, and plant factory

• US 9,666,769 B2
• Filed: 11/15/2011
• Issued: 05/30/2017
• Est. Priority Date: 11/25/2010
• Status: Active Grant

• Current Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Original Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Inventors: Hata, Toshio, Nada, Tomokazu, Morioka, Tatsuya, Matsuda, Makoto, Ishizaki, Shinya, Agatani, Makoto, Matsushita, Hitoshi, Osaki, Shinji, Uemura, Toyonori
• Primary Examiner(s): Mai, Anh
• Assistant Examiner(s): Zimmerman, Glenn
• Application Number:
  US13/988,405
• Publication Number:
  US 20130264934A1
• Time in Patent Office: 2,023 Days
• Field of Search: 257 98, 257 99, 257100, 257E33059, 257E21502, 313 46, 313502, 438 26, 47 581 LS, 362230
• CPC Class Codes: A01G 7/045 with electric lighting
• CPC Class Codes: H01L 2224/48091 Arched
• CPC Class Codes: H01L 2224/48247 connecting the wire to a bond pad of the item
• CPC Class Codes: H01L 2224/48257 connecting the wire to a die pad of the item
• CPC Class Codes: H01L 25/0753 the devices being arranged next to each other
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/00014 the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
• CPC Class Codes: H01L 33/502 Wavelength conversion materials
• CPC Class Codes: H01L 33/504 Elements with two or more wavelength conversion materials
• CPC Class Codes: H05B 33/12 Light sources with substantially two-dimensional radiating surfaces
• CPC Class Codes: Y02P 60/14 Measures for saving energy, e.g. in green houses

Abstract

A substrate-type LED light source (10) includes: at least one blue LED chip (2) which has an emission peak in a range from 400 nm to 480 nm so as to correspond to a blue light region absorption peak of chlorophyll; a red phosphor (7b) which emit, upon receiving excitation light from the at least one blue LED chip (2), light having a peak wavelength in a range from 620 nm to 700 nm so as to correspond to a red light region absorption peak of chlorophyll; and a resin layer (7) in which the red phosphor 7b is dispersed and which covers the at least one blue LED chip (2).

Claims

1. An LED light source for plant cultivation including a light emitting device, said light emitting device comprising:

at least one first LED chip which emits first short-wavelength-region light corresponding to a first peak wavelength, which is in a relatively short wavelength region, of a plurality of peak wavelengths of light absorbed by a plant or an alga which requires the light for photosynthesis to grow;

a phosphor-containing sealing resin which covers said at least one first LED chip,

a phosphor contained in the phosphor-containing sealing resin emitting long-wavelength-region light upon absorbing the first short-wavelength-region light emitted from said at least one first LED chip, the long-wavelength-region light corresponding to a peak wavelength, which is in a longer wavelength region than the first peak wavelength, of the plurality of peak wavelengths,

said LED light source for plant cultivation comprising;

at least two blue LED chips having an emission peak corresponding to a blue light region absorption peak of chlorophyll;

at least one red phosphor which emits, upon receiving excitation light from said at least two blue LED chips, light having a peak wavelength in a range from 620 nm to 700 nm so as to correspond to a red light region absorption peak of chlorophyll, and a green phosphor which emits light upon receiving excitation light from said at least two blue LED chips; and

a resin layer in which the red phosphor and the green phosphor are dispersed and which covers said at least two blue LED chips,

wherein said at least two blue LED chips are constituted by;

at least one blue LED chip for chlorophyll a which blue LED chip has an emission peak in a range from 400 nm to 450 nm so as to correspond to a blue light region absorption peak of the chlorophyll a; and

at least one blue LED chip for chlorophyll b which blue LED chip has an emission peak in a range from 450 nm to 480 nm so as to correspond to a blue light region absorption peak of the chlorophyll b;

wherein a combination of said at least two blue LED chips, said at least one red phosphor which emits light upon receiving excitation light from said at least two blue LED chips, and the green phosphor which emits light upon receiving excitation light from said at least two blue LED chips brings about a ratio of a photosynthetic photon flux in a red light region of 620 nm to 700 nm to a photosynthetic photon flux in a blue light region of 400 nm to 480 nm falling within a range from 1.3;

1 to 10;

1,

wherein said at least two blue LED chips are provided on a ceramic substrate having a quadrilateral shape, and a standing wall made of resin is provided around said at least two blue LED chips,

the ceramic substrate has a non-sealed area outside the standing wall, the non-sealed area being not covered with a sealing resin,

a cathode land and an anode land are provided in the non-sealed area and are connected with respective wire patterns each of which wire patterns is connected to any of said at least two blue LED chips,

the cathode land and the anode land are provided at respective two corners of the ceramic substrate so as to be diagonally located relative to each other, and

a space inside the standing wall is filled with the resin layer, and

wherein a difference in wavelength between the emission peak of the blue LED chip for chlorophyll a and the emission peak of the blue LED chip for chlorophyll b is 10 to 30 nm.

2. The LED light source for plant cultivation according to claim 1, wherein a blending ratio of the red phosphor in the resin layer to a resin in the resin layer falls within a range from 0.05:

1 to 0.20;

1.

3. The LED light source for plant cultivation according to claim 1, wherein, in a case where the LED light source is to be provided to a germination shelf or a nursery shelf, a blending ratio of the red phosphor in the resin layer to a resin in the resin layer falls within a range from 0.05:

1 to 0.10;

1.

4. The LED light source for plant cultivation according to claim 1, wherein, in a case where the LED light source is to be provided to a maturation shelf, a blending ratio of the red phosphor in the resin layer to a resin in the resin layer falls within a range from 0.15:

1 to 0.20;

1.

5. The LED light source for plant cultivation according to claim 1, wherein, in a case where the LED light source is to be provided to a germination shelf or a nursery shelf, a ratio of a photosynthetic photon flux in a red light region of 620 nm to 700 nm to a photosynthetic photon flux in a blue light region of 400 nm to 480 nm falls within a range from 1.3:

1 to 3.5;

1.

6. The LED light source for plant cultivation according to claim 1, wherein, in a case where the LED light source is to be provided to a maturation shelf, a ratio of a photosynthetic photon flux in a red light region of 620 nm to 700 nm to a photosynthetic photon flux in a blue light region of 400 nm to 480 nm falls within a range from 7.5:

1;

to 10;

1.

7. The LED light source for plant cultivation according to claim 1, wherein, for cultivation of a plant containing more chlorophyll a than chlorophyll b, the red phosphor contains a CaAlSiN₃:

Eu component, and

wherein, for cultivation of a plant containing more chlorophyll b than chlorophyll a, the red phosphor contains a (Sr, Ca)AlSiN₃;

Eu component.

8. The LED light source for plant cultivation according to claim 1, which emits first light having a wavelength of 400 nm to 480 nm and second light having a wavelength of 620 nm to 700 nm.

9. The LED light source for plant cultivation according to claim 1, which emits (i) first light from said at least two blue LED chips, (ii) second light that the red phosphor emits upon excitation by said at least two blue LED chips, and (iii) third light that the green phosphor emits upon excitation by said at least two blue LED chips.

10. The LED light source for plant cultivation according to claim 1, wherein cooling means is provided on a back surface of the substrate.

11. A method of operating an LED light source for plant cultivation including a light emitting device, said method comprising:

having at least one first LED chip emitting first short-wavelength-region light corresponding to a first peak wavelength, which is in a relatively short wavelength region, of a plurality of peak wavelengths of light absorbed by a plant or an alga which requires the light for photosynthesis to grow;

having a phosphor-containing sealing resin which covers said at least one first LED chip,

having a phosphor contained in the phosphor-containing sealing resin emitting long-wavelength-region light upon absorbing the first short-wavelength-region light emitted from said at least one first LED chip, the long-wavelength-region light corresponding to a peak wavelength, which is in a longer wavelength region than the first peak wavelength, of the plurality of peak wavelengths,

having said LED light source for plant cultivation comprising;

at least two blue LED chips having an emission peak corresponding to a blue light region absorption peak of chlorophyll;

at least one red phosphor emitting, upon receiving excitation light from said at least two blue LED chips, light having a peak wavelength in a range from 620 nm to 700 nm so as to correspond to a red light region absorption peak of chlorophyll, and a green phosphor emitting light upon receiving excitation light from said at least two blue LED chips; and

a resin layer in which the red phosphor and the green phosphor are dispersed and which covers said at least two blue LED chips,

wherein said at least two blue LED chips are constituted by;

at least one blue LED chip for chlorophyll a which blue LED chip has an emission peak in a range from 400 nm to 450 nm so as to correspond to a blue light region absorption peak of the chlorophyll a; and

at least one blue LED chip for chlorophyll b which blue LED chip has an emission peak in a range from 450 nm to 480 nm so as to correspond to a blue light region absorption peak of the chlorophyll b;

wherein a combination of said at least two blue LED chips, said at least one red phosphor which emits light upon receiving excitation light from said at least two blue LED chips, and the green phosphor which emits light upon receiving excitation light from said at least two blue LED chips brings about a ratio of a photosynthetic photon flux in a red light region of 620 nm to 700 nm to a photosynthetic photon flux in a blue light region of 400 nm to 480 nm falling within a range from 1.3;

1 to 10;

1,

wherein said at least two blue LED chips are provided on a ceramic substrate having a quadrilateral shape, and a standing wall made of resin is provided around said at least two blue LED chips,

the ceramic substrate has a non-sealed area outside the standing wall, the non-sealed area being not covered with a sealing resin,

a cathode land and an anode land are provided in the non-sealed area and are connected with respective wire patterns each of which wire patterns is connected to any of said at least two blue LED chips,

the cathode land and the anode land are provided at respective two corners of the ceramic substrate so as to be diagonally located relative to each other, and

a space inside the standing wall is filled with the resin layer, and

wherein in emitting light a difference in wavelength between the emission peak of the blue LED chip for chlorophyll a and the emission peak of the blue LED chip for chlorophyll b is 10 to 30 nm.