Three-phase motor structure

• US 9,667,104 B2
• Filed: 03/01/2012
• Issued: 05/30/2017
• Est. Priority Date: 10/28/2011
• Status: Expired due to Fees

• Current Assignee: Herng Shan Electronics Co., Ltd.
• Original Assignee: Herng Shan Electronics Co., Ltd.
• Inventors: Chang, Nai-Hsin
• Primary Examiner(s): Quinones, Jose Gonzalez
• Application Number:
  US13/409,462
• Publication Number:
  US 20130106214A1
• Time in Patent Office: 1,916 Days
• Field of Search: 310216051, 310216079, 310216086, 310216088, 310216091, 310216094, 310216098, 3102541, 310433, 310 71, 29596
• CPC Class Codes: H02K 1/148 Sectional cores H02K1/141 takes precedence
• CPC Class Codes: H02K 2203/03 Machines characterised by the wiring boards, i.e. printed circuit boards or similar structures for connecting the winding terminations
• CPC Class Codes: H02K 3/522 for generally annular cores with salient poles
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine

Abstract

A three-phase motor structure includes a sectional stator, a winding set, a circuit board and an inner rotor. The sectional stator includes a detachable pole set which has a plurality of pole teeth. Before being assembled, the winding set is wound on the pole pins of the detachable pole set. The circuit board is mounted on the sectional stator and electrically connects with the winding set. The inner rotor extends through the sectional stator when assembled.

Claims

1. A manufacturing method of a three-phase motor structure consisting of:

providing an inner flange of an outer stator ring frame with at least one first engaging portion;

providing a series of detachable pole tooth units, with each of the detachable pole tooth units including at least one second engaging portion;

winding a plurality of wires on the series of detachable pole tooth units to provide a plurality of windings thereon;

assembling the series of detachable pole tooth units with the plurality of windings thereon with the outer stator ring frame to form a sectional stator by engaging the at least one second engaging portion with the at least one engaging portion for removable assembling;

attaching a printed circuit board to a predetermined position of a side of the sectional stator;

welding wire connection ends of the plurality of windings to contact points provided on the printed circuit board;

disconnecting the welded wire connection ends of the plurality of windings and the printed circuit board;

disassembling the series of detachable pole tooth units from the outer stator ring frame;

providing at least one detachable pole unit including the at least one second engaging portion;

assembling the outer stator ring frame and the at least one detachable pole tooth unit by engaging the at least one second engaging portion of the at least one detachable pole tooth unit with the at least one first engaging portion of the outer stator ring frame;

re-attaching the printed circuit board to the predetermined position of the side of the sectional stator; and

welding the wire connection ends of the plurality of windings to the contact points provided on the printed circuit board.

2. The method as defined in claim 1, further comprising:

providing magnetic conductive materials between the at least one first engaging portion of the outer stator ring frame and the at least one second engaging portion of the detachable pole tooth units.

3. The method as defined in claim 1, further comprising:

forming a plurality of isolation devices on the plurality of windings of the series of detachable pole tooth units.

4. The method as defined in claim 1, further comprising:

forming assembling marks of the contact points on the printed circuit board.