Flexible electric heaters
First Claim
Patent Images
1. A flexible heater, comprising:
- a flexible conductive base fabric extending from a first edge portion to a second edge portion opposite the first edge portion;
a first electrical terminal extending along the first edge portion from a first end to a second end opposite the first end, the first electrical terminal electrically coupled to the base fabric at a first seam, the first seam including a stitched coupling of the first electrical terminal to the first edge portion with electrically conductive thread;
a second electrical terminal extending along the second edge portion from a first end to a second end opposite the first end, the second electrical terminal electrically coupled to the base fabric at a second seam, the second seam including a stitched coupling of the second electrical terminal to the second edge portion with electrically conductive thread; and
a first thermal layer applied proximate the first and second edge portions, the first thermal layer covering the first and second seams, the first thermal layer including a heat resistant elastomer, andwherein the semi-conductive polymer is polypyrrole.
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Abstract
Embodiments include a flexible fabric heater. The fabric heater has a conductive base fabric having elastic properties. The base fabric may be coupled to electrical terminals. A elastomeric layer may be applied on the base fabric. The elastomeric layer may have elastic properties and includes a liquid-resistant material. A first thermal layer may be applied proximate edges along the electrical coupling between the fabric heater and the electrical terminals. The first thermal layer can have heat-resistant properties.
82 Citations
20 Claims
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1. A flexible heater, comprising:
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a flexible conductive base fabric extending from a first edge portion to a second edge portion opposite the first edge portion; a first electrical terminal extending along the first edge portion from a first end to a second end opposite the first end, the first electrical terminal electrically coupled to the base fabric at a first seam, the first seam including a stitched coupling of the first electrical terminal to the first edge portion with electrically conductive thread; a second electrical terminal extending along the second edge portion from a first end to a second end opposite the first end, the second electrical terminal electrically coupled to the base fabric at a second seam, the second seam including a stitched coupling of the second electrical terminal to the second edge portion with electrically conductive thread; and a first thermal layer applied proximate the first and second edge portions, the first thermal layer covering the first and second seams, the first thermal layer including a heat resistant elastomer, and wherein the semi-conductive polymer is polypyrrole. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14)
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15. An elastic heater, comprising:
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an elastic conductive base fabric extending from a first edge portion to a second edge portion opposite the first edge portion; a first electrical terminal extending along the first edge portion from a first end to a second end opposite the first end, the first electrical terminal electrically coupled to the base fabric at a first seam, the first seam including a stitched coupling of the first electrical terminal to the first edge portion with electrically conductive thread; a second electrical terminal extending along the second edge portion from a first end to a second end opposite the first end, the second electrical terminal electrically coupled to the base fabric at a second seam, the second seam including stitched coupling of the second electrical terminal to the second edge portion with electrically conductive thread; and a first thermal layer applied proximate the first and second edge portions, the first thermal layer covering the first and second seams, the first thermal layer including a thermally insulative elastomer, wherein a predetermined failure path is provided in the base fabric along the first and second seams, and wherein the predetermined failure path provides a heater that is configured, in the event of a failure of the base fabric, to fail along a predetermined failure path, and wherein the first thermal layer is configured to thermally insulate a patient from the predetermined failure path. - View Dependent Claims (16, 17)
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18. An elastic heater, comprising:
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a elastic conductive base fabric extending from a first edge portion to a second edge portion opposite the first edge portion, the base fabric having a first face and a second face opposite the first face; a first electrical terminal extending along the first edge portion from a first end to a second end opposite the first end, the first electrical terminal electrically coupled to the base fabric at a first seam, the first seam including a stitched coupling of the first electrical terminal to the first edge portion with electrically conductive thread; a second electrical terminal extending along the second edge portion from a first end to a second end opposite the first end, the second electrical terminal electrically coupled to the base fabric at a second seam, the second seam including stitched coupling of the second electrical terminal to the second edge portion with electrically conductive thread; and a first thermal layer applied proximate the first and second edge portions, the first thermal layer covering the first and second seams, the first thermal layer including a thermally insulative elastomer, wherein the base fabric melts at a lower temperature than the electrically conductive thread to provide predetermined failure paths in the base fabric along the first and second seams, and wherein in the event of a failure of the base fabric, the predetermined failure path prevents a hotspot from occurring in the central portion of the base fabric in between the first and second electrical terminals, and wherein the first thermal layer provides a heater configured to thermally insulate a patient from the predetermined failure path. - View Dependent Claims (19, 20)
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Specification