Linear LED illumination device with improved color mixing

• US 9,668,314 B2
• Filed: 04/28/2016
• Issued: 05/30/2017
• Est. Priority Date: 12/05/2013
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Ketra, Inc. (Lutron Electronics)
• Inventors: Dong, Fangxu, Phillips, Craig T., Knapp, David J.
• Primary Examiner(s): Le, Tung X
• Application Number:
  US15/141,555
• Publication Number:
  US 20160242255A1
• Time in Patent Office: 397 Days
• Field of Search: 315152, 315307, 315312, 315360
• CPC Class Codes: F21K 9/62 using mixing chambers, e.g. housings with reflective walls
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 21/30 Pivoted housings or frames
• CPC Class Codes: F21V 7/0083 Array of reflectors for a cluster of light sources, e.g. arrangement of multiple light sources in one plane combination of two or more reflectors F21V7/0025
• CPC Class Codes: F21V 7/048 with facets structure
• CPC Class Codes: F21V 7/06 with parabolic curvature
• CPC Class Codes: F21Y 2103/00 Elongate light sources, e.g. fluorescent tubes
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2105/10 comprising a two-dimensional array of point-like light-generating elements
• CPC Class Codes: F21Y 2105/12 characterised by the geometrical disposition of the light-generating elements, e.g. arranging light-generating elements in differing patterns or densities
• CPC Class Codes: F21Y 2113/17 forming a single encapsulated light source
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H05B 45/00 Circuit arrangements for operating light-emitting diodes [LED]
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/18 using temperature feedback
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/22 using optical feedback
• CPC Class Codes: H05B 45/28 using temperature feedback

Abstract

A linear multi-color LED illumination device that produces uniform color throughout the output light beam without the use of excessively large optics or optical losses is disclosed herein. Embodiments for improving color mixing in the linear illumination device include, but are not limited to, a shallow dome encapsulating a plurality of emission LEDs within an emitter module, a unique arrangement of a plurality of such emitter modules in a linear light form factor, and special reflectors designed to improve color mixing between the plurality of emitter modules. In addition to improved color mixing, the illumination device includes a light detector and optical feedback for maintaining precise and uniform color over time and/or with changes in temperature. The light detector is encapsulated within the shallow dome along with the emission LEDs and is positioned to capture the greatest amount of light reflected by the dome from the LED having the shortest emission wavelength.

Claims

1. An illumination device, comprising a plurality of emitter modules spaced apart from each other and arranged in a line, wherein each emitter module comprises:

a plurality of light emitting diodes (LEDs), which are arranged in a two-dimensional array, mounted on a substrate and encapsulated within a dome, wherein one or more of the plurality of LEDs is configured to emit light at a shorter wavelength than the other LEDs;

a detector configured to detect light emitted from the plurality of LEDs, wherein the detector is also mounted on the substrate and encapsulated within the dome, and wherein the detector is positioned on a side or near a corner of the array that is furthest from the one or more LEDs configured to emit light at the shorter wavelength;

a plurality of driver circuits coupled to the plurality of LEDs for supplying drive currents thereto, wherein during a compensation period, the plurality of driver circuits are configured to supply drive currents to the plurality of LEDs, one LED at a time, so that the detector is configured to detect the light emitted by each individual LED;

a receiver coupled to the detector for monitoring the light emitted by each individual LED and detected by the detector during the compensation period; and

control logic coupled between the receiver and the driver circuits, wherein the control logic is configured to control the drive currents produced by driver circuits, so as to adjust an intensity of the light emitted by each individual LED.

2. The illumination device as recited in claim 1, wherein the plurality of LEDs comprises at least four LEDs, which are mounted on the substrate close together and arranged in a square array near a center of the dome.

3. The illumination device as recited in claim 1, wherein the plurality of LEDs comprises a red LED, a green LED, a blue LED and a white LED.

4. The illumination device as recited in claim 3, wherein the detector comprises a red LED, an orange LED or a yellow LED, and wherein the detector is positioned on the side or near the corner of the array that is furthest from the blue LED.

5. The illumination device as recited in claim 1, wherein the dome is formed from an optically transmissive material, and wherein the dome comprises a textured surface that is configured to reflect a small portion of the emitted light back toward the detector.