Systems and methods for packaging devices

• US 9,669,951 B2
• Filed: 10/12/2015
• Issued: 06/06/2017
• Est. Priority Date: 10/12/2015
• Status: Active Grant

• Current Assignee: CareFusion Germany 326 GmbH (Becton, Dickinson & Co)
• Original Assignee: CareFusion Germany 326 GmbH (Becton, Dickinson & Co)
• Inventors: Hellenbrand, Christoph
• Primary Examiner(s): HESS, DOUGLAS A
• Application Number:
  US14/880,452
• Publication Number:
  US 20170101199A1
• Time in Patent Office: 603 Days
• Field of Search: 19834108, 19834109, 1984641, 1984691, 198547, 198575, 198577, 198617
• CPC Class Codes: B65B 2220/14 Adding more than one type of material or article to the same package
• CPC Class Codes: B65B 41/00 Supplying or feeding container-forming sheets or wrapping material
• CPC Class Codes: B65B 5/06 Packaging groups of articles, the groups being treated as single articles
• CPC Class Codes: B65B 5/103 for packaging pills or tablets
• CPC Class Codes: B65G 2203/0275 Damage on the load carrier
• CPC Class Codes: B65G 43/06 interrupting the drive in case of driving element breakage; Braking or stopping loose load-carriers

Abstract

A method for operating a packaging device and a packaging device are provided. Guide units which are fastened to transporter of a transport unit are moved along a plurality of supply and dispensing units. The transporter is driven by a drive axle coupled to a motor and returned via a deflection axle, the motor being coupled to a control unit. The transporter and/or the deflection axle have a plurality of markings spaced at predefined intervals, and at least one travel difference or time difference between two markings is determined. The determined difference is compared to a setpoint value and the drive axle is stopped when a deviation between the setpoint value and the determined difference exceeds a threshold value.

Claims

1. A method for operating a packaging device for individual pharmaceutical portions, the method comprising:

moving a plurality of guide units fastened to at least one transporter of a transport unit along a plurality of supply and dispensing units, delivery openings of the supply and dispensing units being aligned with receiving openings of the guide units, the at least one transporter being driven by a drive axle coupled to a motor and returned via a deflection axle, the motor being coupled to a control unit;

determining at least one travel difference or time difference between two markings of the at least one transporter in the peripheral direction or the deflection axle having a plurality of markings spaced at predefined intervals;

comparing the determined difference to a corresponding setpoint value, the setpoint value corresponding to a difference when the transport unit functions without error; and

stopping the drive axle when a deviation between the setpoint value and the determined difference exceeds a threshold value.

2. The method of claim 1, wherein during the determination of the travel difference or time difference between two markings, the determination is ended after a predefined termination value is exceeded and the drive axle is stopped.

3. The method of claim 1, wherein the transport unit includes two or more transporters and the method further comprises:

determining time differences between two markings of each of the at least two transporters;

comparing the determined time differences to at least one of a corresponding setpoint value and to one another, whereby the setpoint value corresponds to the time difference for error-free functioning of the transport unit, and

when a deviation between a setpoint value and a determined time difference or a deviation between the time differences is determined to exceed a threshold value, stopping the drive axle.

4. The method of claim 1, wherein the drive axle and the deflection axle are stopped when the deviation is determined to exceed the threshold value.

5. The method of claim 1, wherein the transport unit has at least one transporter guide, wherein the movement of the at least one transporter for the at least one transporter guide is stopped when the deviation is determined to exceed the threshold value.

6. The method of claim 1, wherein the markings of the deflection axle are provided by teeth of a deflection roller.

7. The method of claim 1, wherein the markings of the at least one transporter are provided by teeth on the transporter.

8. The method of claim 1, wherein the markings of the at least one transporter are provided by edges of guide units which are fastened to the at least one transporter.

9. A packaging device for individual pharmaceutical portions, the packaging device comprising:

a plurality of supply and dispensing units, a control unit, a drive axle, a deflection axle, and a motor coupled to the control unit;

a transport unit having at least one transporter, the at least one transporter driven by the drive axle coupled to the motor and returned via the deflection axle, wherein at least one of the deflection axle and the at least one transporter has markings;

a plurality of guide units fastened to the at least one transporter and having a plurality of receiving openings aligned with delivery openings of the plurality of supply and dispensing units when the guide units move;

a packaging unit supplied with pharmaceutical portions via the guide units; and

a sensor system coupled to the control unit, the sensor system and control unit configured to determine a travel difference and a time difference between two markings,

wherein the control unit is configured to compare the determined difference to a setpoint value, wherein the setpoint value corresponds to a determined difference for an error-free transport unit, and wherein the control unit stops the drive axle when a deviation that exceeds a threshold value is determined.

10. The packaging device of claim 9, wherein the determined difference between two markings is a travel difference.

11. The packaging device of claim 9, wherein the determined difference between two markings is a time difference.

12. The packaging device of claim 9, wherein the transport unit has a first sensor system associated with a first transporter and a second sensor system associated with a second transport unit,

wherein a first difference between two markings of the first transporter and a second difference between two markings of the second transporter are determinable, wherein the control unit is configured to compare the first and second determined differences to a setpoint value, and

wherein the control unit is configured to stop the drive axle when a deviation of one of the first and second determined differences is determined to exceed the threshold value.

13. The packaging device of claim 9, wherein the transport unit has a first sensor system associated with a first transporter and a second sensor system associated with a second transport unit,

wherein a first difference between two markings of the first transporter and a second difference between two markings of the second transporter are determinable, wherein the control unit is configured to compare the first and second determined differences to one another, and

wherein the control unit is configured to stop the drive axle when a deviation between the first and second determined differences is determined to exceed the threshold value.

14. The packaging device of claim 9, wherein the transport unit has at least one transporter guide coupled to the control unit, wherein the transporter guide stops the movement of the transporter when the deviation is determined.

15. The packaging device of claim 9, wherein the markings of the deflection axle are provided by teeth of a deflection roller.

16. The packaging device of claim 9, wherein the markings of the transporter are provided by teeth on the transporter.

17. The packaging device of claim 9, wherein the markings of the transporter are provided by edges of guide units fastened to the transporter.

18. A method for operating a packaging device for individual pharmaceutical portions, the method comprising:

driving a transporter of a transport unit with a drive axle coupled to a motor;

returning the transporter with a deflection axle;

moving a plurality of guide units fastened to a transporter of a transport unit along a plurality of supply and dispensing units to align delivery openings of the supply and dispensing units with receiving openings of the guide units;

determining a difference between two markings of one of the transporter and the deflection axle;

comparing the determined difference to a corresponding setpoint value, the setpoint value corresponding to a determined difference associated with the transport unit functioning without error; and

stopping the drive axle when a deviation between the setpoint value and the determined difference exceeds a threshold value.

19. The method of claim 18, wherein the determined difference comprises one of a travel difference and a time difference.

20. The method of claim 18, wherein the markings are provided by at least one of teeth of a deflection roller, teeth on the transporter and edges of the guide units.