Reactor and method for synthesizing metal oxide impregnated carbon nanotubes
First Claim
1. A method of synthesizing carbon nanotubes impregnated with aluminum oxide, the method comprising:
- (a) subjecting a liquid reactant solution to atomization in the presence of at least one gas flow comprising at least one carrier gas and at least one support gas, wherein the liquid reactant solution comprises at least one organic solvent, at least one metallocene, and aluminum isopropoxide, to form an atomized mixture comprising droplets of the liquid reactant solution and the at least one gas flow, and(b) heating the atomized mixture to a temperature of 200°
C.-1400°
C., wherein the heating forms aluminum oxide and at least one carbon source compound, wherein the at least one metallocene catalyzes the formation of carbon nanotubes from the at least one carbon source compound and the aluminum oxide is incorporated into or on a surface of the carbon nanotubes to form the carbon nanotubes impregnated with the aluminum oxide,wherein 1-99 wt % of the aluminum oxide incorporated into or on the surface of the carbon nanotubes is in corundum phase.
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Abstract
A vertical chemical vapor deposition (CVD) reactor and a method for synthesizing metal oxide impregnated carbon nanotubes. The CVD reactor includes a preheating zone portion and a reaction zone portion, and preferably an additional cooling zone portion and a product collector. The method includes (a) subjecting a liquid reactant solution comprising an organic solvent, a metallocene, and a metal alkoxide to atomization in the presence of a gas flow comprising a carrier gas and a support gas to form an atomized mixture, and (b) heating the atomized mixture to a temperature of 200° C.-1400° C., wherein the heating forms a metal oxide and at least one carbon source compound, wherein the metallocene catalyzes the formation of carbon nanotubes from the at least one carbon source compound and the metal oxide is incorporated into or on a surface of the carbon nanotubes to form the metal oxide impregnated carbon nanotubes.
6 Citations
8 Claims
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1. A method of synthesizing carbon nanotubes impregnated with aluminum oxide, the method comprising:
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(a) subjecting a liquid reactant solution to atomization in the presence of at least one gas flow comprising at least one carrier gas and at least one support gas, wherein the liquid reactant solution comprises at least one organic solvent, at least one metallocene, and aluminum isopropoxide, to form an atomized mixture comprising droplets of the liquid reactant solution and the at least one gas flow, and (b) heating the atomized mixture to a temperature of 200°
C.-1400°
C., wherein the heating forms aluminum oxide and at least one carbon source compound, wherein the at least one metallocene catalyzes the formation of carbon nanotubes from the at least one carbon source compound and the aluminum oxide is incorporated into or on a surface of the carbon nanotubes to form the carbon nanotubes impregnated with the aluminum oxide,wherein 1-99 wt % of the aluminum oxide incorporated into or on the surface of the carbon nanotubes is in corundum phase. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. A method of synthesizing carbon nanotubes impregnated with aluminum oxide, the method comprising:
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(a) subjecting a liquid reactant solution to atomization in the presence of at least one gas flow comprising at least one carrier gas and at least one support gas, wherein the liquid reactant solution comprises at least one organic solvent, at least one metallocene, and aluminum isopropoxide, to form an atomized mixture comprising droplets of the liquid reactant solution and the at least one gas flow, and (b) heating the atomized mixture to a temperature of 200°
C.-1400°
C., wherein the heating forms aluminum oxide and at least one carbon source compound, wherein the at least one metallocene catalyzes the formation of carbon nanotubes from the at least one carbon source compound and the aluminum oxide is incorporated into or on a surface of the carbon nanotubes to form the carbon nanotubes impregnated with the aluminum oxide,wherein the carbon nanotubes are multi-walled carbon nanotubes, and wherein the multi-walled carbon nanotubes impregnated with the aluminum oxide have a BET surface area of 450-2000 m2/g.
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Specification