Linear positioning system utilizing helically polarized magnet

• US 9,671,472 B2
• Filed: 03/03/2014
• Issued: 06/06/2017
• Est. Priority Date: 03/03/2014
• Status: Active Grant

• Current Assignee: Northrop Grumman Systems Corporation (Northrop Grumman Corporation)
• Original Assignee: Northrop Grumman Systems Corporation (Northrop Grumman Corporation)
• Inventors: Maurio, Joseph Michael, McCarthy, Charles C., Mulhern, Mark
• Primary Examiner(s): FULLER, RODNEY EVAN
• Application Number:
  US14/195,530
• Publication Number:
  US 20150247903A1
• Time in Patent Office: 1,191 Days
• Field of Search: 324304
• CPC Class Codes: G01D 2205/77 Specific profiles
• CPC Class Codes: G01D 2205/773 Spiral profiles
• CPC Class Codes: G01D 5/145 influenced by the relative movement between the Hall device and magnetic fields see G01R33/06
• CPC Class Codes: G01R 33/0041 using feed-back or modulation techniques
• CPC Class Codes: G01R 33/028 Electrodynamic magnetometers
• CPC Class Codes: G01R 33/04 using the flux-gate principle

Abstract

A system includes a helically polarized magnet having a plurality of north and south poles circumferentially and helically patterned along a linear axis. Magnetic flux varies at different positions along a linear path in a direction aligned with the linear axis. A multi-axis magnetometer and/or magnetometer array is configured with at least two sensing coils to detect the position of the helically polarized magnet by sensing the magnetic flux variations at the different positions along the linear path.

Claims

1. A system, comprising:

helically polarized magnets rotationally positioned with respect to neighboring magnets to form a circumferentially and helically arranged pattern of north and south poles along a linear axis, wherein magnetic flux varies at different positions along a linear path in a direction aligned with the linear axis; and

a multi-axis magnetometer configured with at least two sensing coils to detect the position of the helically polarized magnets by sensing the magnetic flux variations at the different positions along the linear path.

2. The system of claim 1, wherein at least one of the helically polarized magnets and the multi-axis magnetometer is held stationary and at least one of the helically polarized magnets and the multi-axis magnetometer is moved along the linear path.

3. The system of claim 1, further comprising an excitation coil in the multi-axis magnetometer that receives an excitation frequency to generate a magnetic field that interacts with the helically polarized magnets.

4. The system of claim 3, further comprising a sensor array that includes a plurality of multi-axis magnetometers to detect position as the helically polarized magnets move in proximity with each of the magnetometers, wherein each of the plurality of multi-axis magnetometers include at least two sensing coils and the excitation coil respectively.

5. The system of claim 4, wherein each of the excitation coils for each of the plurality of multi-axis magnetometers is driven by separate excitation signals and each of the at least two sensing coils provides a separate position output signal for each of the plurality of multi-axis magnetometers.

6. The system of claim 4, wherein each of the excitation coils for each of the plurality of multi-axis magnetometers is driven by a common excitation signal and each of the at least two sensing coils provides a position output signal for each of the plurality of multi-axis magnetometers on to a common signal bus.

7. The system of claim 6, wherein each of the excitation coils for each of the plurality of multi-axis magnetometers includes a bandpass filter to selectively enable the position output signal for each of the plurality of multi-axis magnetometers on to the common signal bus.

8. The system of claim 7, further comprising a modulated drive signal having separate modulating frequencies to excite each of the excitation coils for each of the plurality of multi-axis magnetometers, wherein each bandpass filter responds to one of the separate modulating frequencies to selectively enable the position output signal for each of the plurality of multi-axis magnetometers on to the common signal bus.

9. The system of claim 1, wherein each of the at least two sensing coils are positioned orthogonally with respect to each other within the multi-axis magnetometer.

10. The system of claim 9, wherein the multi-axis magnetometer further comprises a torroidal core that is wrapped with an excitation coil and the at least two sensing coils positioned orthogonally with respect to each other thereon.

11. The system of claim 10, wherein a direction of a magnetic field sensed by the multi-axis magnetometer varies sinusoidally with a 90 degree offset between the at least two sensing coils and an arctangent of a ratio of magnetic flux detected by one sensing coil of the at least two sensing coils over the flux measured by the another coil of the at least two sensing coils provides a linear representation of an intercepted angle of the magnetic field.

12. The system of claim 11, wherein an angle from the arc tangent of the ratio of magnetic flux is correlated to a pitch of sensed helical polarization to provide a measurement of linear displacement of the helically polarized magnets.

13. The system of claim 1, wherein the helically polarized magnets are connected to a control rod in a nuclear reactor.

14. The system of claim 13, further comprising a control system to monitor linear position via the multi-axis magnetometer and to control movement of the control rod.

15. A system, comprising:

helically polarized magnets rotationally positioned with respect to neighboring magnets to form a circumferentially and helically arranged pattern of north and south poles along a linear axis, wherein magnetic flux varies at different positions along a linear path in a direction aligned with the linear axis; and

a sensor array configured with a plurality of magnetometers, each magnetometer in the sensor array configured with at least two sensing coils to detect the position of the helically polarized magnets by sensing the magnetic flux variations at the different positions along the linear path.

16. The system of claim 15, wherein each magnetometer in the sensor array includes an excitation coil that is driven by a common excitation signal and each of the sensing coils for each magnetometer of the sensor array provides a position output signal for each of the magnetometers on to a common signal bus.

17. The system of claim 16, wherein each of the excitation coils for each of the magnetometers includes a bandpass filter to selectively enable the position output signal for each magnetometer of the sensor array on to the common signal bus.

18. The system of claim 17, further comprising a modulated drive signal having separate modulating frequencies to excite each excitation coil for each magnetometer of the sensor array, wherein each bandpass filter responds to one of the separate modulating frequencies to selectively enable the position output signal for each magnetometer on to the common signal bus.

19. A system, comprising:

helically polarized magnets (HPMs) rotationally positioned with respect to neighboring magnets to form a circumferentially and helically arranged pattern of north and south poles along a linear axis, wherein magnetic flux varies at different positions along a linear path in a direction aligned with the linear axis;

a connecting rod coupled to the HPMs to move the HPMs along the linear path;

a control rod coupled to the connecting rod to control a reaction in a nuclear reactor; and

a sensor array configured with a plurality of magnetometers, each magnetometer in the sensor array configured with at least two sensing coils to detect the position of the HPMs by sensing the magnetic flux variations at the different positions along the linear path.

20. The system of claim 19, wherein each magnetometer in the sensor array includes an excitation coil that is driven by a common excitation signal and each of the sensing coils for each magnetometer of the sensor array provides a position output signal for each of the magnetometers on to a common signal bus.

21. The system of claim 19, further comprising redundant magnetometers that are configured at each location in the sensor array, wherein each of the redundant magnetometers is active concurrently at each location in the sensor array to provide sensing if one of the magnetometers of the redundant magnetometers fails.