Miniaturized multi-section directional coupler using multi-layer MMIC process

• US 9,673,504 B2
• Filed: 08/17/2015
• Issued: 06/06/2017
• Est. Priority Date: 08/22/2014
• Status: Active Grant

• Current Assignee: BAE Systems Information and Electronic Systems Integration Incorporated (BAE Systems Plc)
• Original Assignee: BAE Systems Information and Electronic Systems Integration Incorporated (BAE Systems Plc)
• Inventors: Meharry, David E.
• Primary Examiner(s): TAKAOKA, DEAN O
• Application Number:
  US14/827,991
• Publication Number:
  US 20160056521A1
• Time in Patent Office: 659 Days
• Field of Search: 333109-112, 333116
• CPC Class Codes: H01P 5/185 Edge coupled lines
• CPC Class Codes: H01P 5/187 Broadside coupled lines
• CPC Class Codes: H01P 9/006 Meander lines

Abstract

A miniaturized multi-sectioned, directional coupler using a multi-layer MMIC process, the coupler comprising, a monolithic microwave integrated circuit, having a central section with a relatively tight coupling, surrounded by sections of lighter coupling, the relatively tight coupling being comprised of a pair of spiral coupled lines, and the lighter coupling being comprised of meandered edge couple lines with capacitive loading of the lines in several places.

Claims

1. A miniaturized directional coupler comprising:

at least one tightly coupled broadside coupled stacked spiral,

wherein said miniaturized directional coupler forms a center section of a multi-section coupler, said multi-section coupler includes coupler sections adjacent to either side of said center section, and said adjacent sections include edge coupled lines, and wherein said multi-section coupler has a bandwidth exceeding 3;

1.

2. The miniaturized directional coupler of claim 1, wherein the at least one broadside coupled stacked spiral further comprises a broadside coupled stacked pair of spirals.

3. The miniaturized directional coupler of claim 2, wherein a length of each of the pair of spirals is one quarter wavelength at a center frequency at which the miniaturized directional coupler is to operate.

4. The miniaturized directional coupler of claim 1, wherein said edge coupled lines are configured as meander lines.

5. The miniaturized directional coupler of claim 1, wherein said at least one broadside coupled stacked spiral is spaced apart by an insulating separation layer having a low dielectric constant material.

6. The miniaturized directional coupler of claim 5, wherein said at least one broadside coupled stacked spiral is formed on an insulating support layer having a low dielectric constant material.

7. The miniaturized directional coupler of claim 6, wherein said low dielectric constant support layer is formed on a substrate.

8. The miniaturized directional coupler of claim 7, wherein the substrate is a material selected from the group consisting of:

a gallium arsenide substrate, a silicon carbide substrate, an alumina substrate, a quartz substrate, and combinations thereof.

9. The miniaturized directional coupler of claim 5, wherein said low dielectric constant material separation layer is selected from the group consisting of a polyimide and a bisbenzocyclobutene (BCB) electronic resin, and combinations thereof.

10. The miniaturized directional coupler of claim 6, wherein said low dielectric constant support layer is selected from the group consisting of a polyimide and a bisbenzocyclobutene (BCB) electronic resin, and combinations thereof.

11. The miniaturized directional coupler of claim 1, comprising:

miniaturized broadside coupled stacked spiral is used as a component in at least one of;

directional couplers, baluns, microwave frequency transformers, filters, and mixers.

12. A miniaturized, multi-sectioned, directional coupler using a multi-layer monolithic microwave integrated circuit (MMIC) process, the coupler comprising:

a monolithic microwave integrated circuit, having a central section with a tight coupling surrounded by sections of lighter coupling, the tight coupling being comprised of at least one broadside coupled spiral line and the lighter coupling being comprised of edge coupled lines,

wherein said miniaturized, multi-sectioned, directional coupler has a bandwidth exceeding 3;

1.

13. The miniaturized, multi-sectioned, directional coupler of claim 12, wherein the at least one broadside coupled spiral line further comprises a pair of broadside coupled spiral lines.

14. The miniaturized, multi-sectioned, directional coupler of claim 12, wherein the lighter coupling further comprises meandered edge coupled lines.

15. The miniaturized, multi-sectioned, directional coupler of claim 12, further comprising capacitive loading of the edge coupled lines.

16. The miniaturized, multi-sectioned, directional coupler of claim 13, wherein said pair of broadside coupled spiral lines are formed in a plurality of separate metallization layers on the top of a semiconductor substrate, said layers being spaced apart by a first low dielectric constant insulating layer therebetween and further including a second low dielectric constant insulating layer between the lower of said spirals and said semiconductor substrate.

17. The miniaturized, multi-sectioned, directional coupler of claim 16, further comprising vertically oriented structures situated below points on said edge coupled lines, the vertically oriented structures having a pad cooperating with a point on said edge coupled line and structured to capacitively couple to the edge coupled lines.

18. The miniaturized, multi-sectioned, directional coupler of claim 16, wherein three metallization layers are set on the top of said semiconductor substrate.

19. The miniaturized, multi-sectioned, directional coupler of claim 18, further including a plurality of low dielectric constant insulation layers between the metallization layers.

20. The miniaturized, multi-sectioned, directional coupler of claim 19, wherein the low dielectric constant insulation layer is selected from the group consisting of a polyimide and a bisbenzocyclobutene (BCB) electronic resin, and combinations thereof.

21. The miniaturized, multi-sectioned, directional coupler of claim 18, further comprising at least one additional layer of metallization and low dielectric material to further refine the performance of the miniaturized, multi-sectioned, directional coupler.

22. The miniaturized, multi-sectioned, directional coupler of claim 18, further comprising multiple twists between the spiral lines of the pair of stacked spirals.

23. A method for improving the bandwidth of a multi-section directional coupler having a center section, the method comprising the step of providing the center section with a pair of broadside coupled stacked spirals, wherein the broadside coupled stacked spirals are tightly coupled and wherein the multi-section directional coupler has a bandwidth exceeding 3:

1.

24. The method of claim 23, wherein each of the broadside coupled stacked spirals has a spiral line that has a length equal to one quarter the wavelength at the center frequency at which the coupler is to operate.