Voltage conversion method and voltage converter

• US 9,673,718 B2
• Filed: 05/07/2015
• Issued: 06/06/2017
• Est. Priority Date: 05/07/2015
• Status: Active Grant

• Current Assignee: Infineon Technologies Austria Ag (Infineon Technologies AG)
• Original Assignee: Infineon Technologies Austria Ag (Infineon Technologies AG)
• Inventors: Lind, Anders, Pradhan, Sanjaya, Fahlenkamp, Marc
• Primary Examiner(s): BERHANE, ADOLF D
• Application Number:
  US14/706,500
• Publication Number:
  US 20160329814A1
• Time in Patent Office: 761 Days
• Field of Search: 363 20, 363 2101, 363 2112, 363 2113, 363 2115, 363 2116
• CPC Class Codes: H02M 1/0006 Arrangements for supplying an adequate voltage to the control circuit of converters
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/0064 Magnetic structures combining different functions, e.g. storage, filtering or transformation
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/33523 with galvanic isolation between input and output of both the power stage and the feedback loop
• CPC Class Codes: H02M 3/33569 having several active switching elements H02M3/3353 takes precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

In accordance with an embodiment, a method in a voltage converter includes, in each of successive drive cycles, switching on for an on-period a first electronic switch connected in series with a primary winding of a transformer. Before first electronic switch is switched on, the transformer is pre-magnetized for a pre-magnetizing period, where there is a first delay time between an end of the pre-magnetizing period and a beginning of the on-period.

Claims

1. A method in a voltage converter, wherein the method comprises in each of successive drive cycles:

switching on for an on-period a first electronic switch connected in series with a primary winding of a transformer;

before switching on the first electronic switch, pre-magnetizing the transformer for a pre-magnetizing period;

receiving an input voltage by the voltage converter; and

adjusting the pre-magnetizing period dependent on a voltage level of the input voltage,

wherein there is a first delay time between an end of the pre-magnetizing period and a beginning of the on-period.

2. The method of claim 1, wherein pre-magnetizing the transformer comprises switching on a second electronic switch different from the first electronic switch in the pre-magnetizing period.

3. The method of claim 1, wherein pre-magnetizing the transformer in the successive drive cycles comprises pre-magnetizing the transformer at a predefined frequency.

4. The method of claim 3, wherein the predefined frequency is defined by a clock signal.

5. The method of claim 3, wherein the predefined frequency is a fixed frequency.

6. The method of claim 3, wherein the predefined frequency is dependent on an instantaneous output power of the voltage converter.

7. The method of claim 6, wherein the predefined frequency increases as the instantaneous output power increases.

8. The method of claim 1, wherein switching on for the on-period the first electronic switch comprises switching on the first electronic switch at a predefined frequency.

9. The method of claim 8, wherein the predefined frequency is defined by a clock signal.

10. The method of claim 8, further comprising:

calculating a beginning of the pre-magnetizing period based on a reciprocal of the predefined frequency, the on-period, the pre-magnetizing period, and the first delay time.

11. The method of claim 1, further comprising:

adjusting a frequency at which the pre-magnetizing periods in the successive drive cycles begin by adjusting a further delay time after a demagnetizing period and a beginning of the pre-magnetizing period.

13. The method of claim 1, further comprising:

receiving an input voltage by the voltage converter,

adjusting the first delay time dependent on a voltage level of the input voltage.

14. The method of claim 13, wherein adjusting the first delay time comprises increasing the first delay time as the voltage level of the input voltage increases.

15. The method of claim 1, further comprising:

demagnetizing the transformer in a demagnetizing period after the on-period;

capturing, in one drive cycle, an oscillation period of a voltage oscillation across the first electronic switch after the demagnetizing period; and

adjusting the first delay time in a drive cycle after the one drive cycle based on the captured oscillation period.

16. The method of claim 15, wherein capturing the oscillation period comprises evaluating a voltage across an auxiliary winding of the transformer, or a signal dependent.

17. The method of claim 16, wherein evaluating the voltage or the signal dependent therefrom comprises detecting zero crossings of the voltage or the signal dependent therefrom.

18. The method of claim 2,

wherein the voltage converter comprises a control circuit configured to control the first electronic switch and the second electronic switch and a supply circuit coupled to an auxiliary winding of the transformer and configured to provide a supply voltage to the control circuit, and

wherein the second electronic switch is coupled between a storage element in the supply circuit and the auxiliary winding.

19. The method of claim 18, wherein a voltage across the auxiliary winding or a signal derived therefrom is provided to the control circuit.

20. The method of claim 18,

wherein the voltage converter comprises a further auxiliary winding, and

wherein a voltage across the further auxiliary winding or a signal derived therefrom is provided to the control circuit.

21. The method of claim 2,

wherein the transformer comprises a secondary winding and the voltage converter comprises a rectifier circuit coupled to the secondary winding, and

wherein the second electronic switch is coupled between a storage element in the rectifier circuit and the secondary winding.

22. The method of claim 1, further comprising:

providing an output signal by the voltage converter;

generating a feedback signal based on a signal level of the output signal; and

adjusting the on-period based on the feedback signal.

23. The method of claim 22, wherein the output signal is one of an output voltage and an output current of the voltage converter.

24. The method of claim 1, wherein the first electronic switch comprises a transistor.

12. The method of claim L wherein adjusting the pre-magnetizing period comprises increasing the pre-magnetizing period as the level of the input voltage increases.

25. A voltage converter, comprising:

a transformer comprising a primary winding;

a first electronic switch connected in series with the primary winding;

a control circuit configured in each of a plurality of successive drive cycles to switch on for an on-period the first electronic switch, before switching on the first electronic switch, to cause the transformer to be pre-magnetized for a pre-magnetizing period, and to generate a first delay time between an end of the pre-magnetizing period and a beginning of the on-period;

an auxiliary winding of the transformer;

a charge storage; and

a second electronic switch coupled between the auxiliary winding and the charge storage,

wherein the control circuit is further configured to switch on the second electronic switch in the pre-magnetizing period to cause the transformer to be pre-magnetized.

26. The voltage converter of claim 25, wherein the voltage converter further comprises:

a supply circuit configured to provide a supply voltage to the control circuit,

wherein the supply circuit comprises the charge storage and the second electronic switch.

27. The voltage converter of claim 25, wherein the voltage converter further comprises:

a secondary winding of the transformer; and

a rectifier circuit coupled between the secondary winding and an output of the voltage converter,

wherein the second electronic switch is connected in the rectifier circuit between the secondary winding and the output.

28. A method in a voltage converter, wherein the method comprises in each of successive drive cycles:

switching on for an on-period a first electronic switch connected in series with a primary winding of a transformer;

before switching on the first electronic switch, pre-magnetizing the transformer for a pre-magnetizing period, wherein there is a first delay time between an end of the pre-magnetizing period and a beginning of the on-period;

receiving an input voltage by the voltage converter; and

adjusting the first delay time dependent on a voltage level of the input voltage.

29. A method in a voltage converter, wherein the method comprises in each of successive drive cycles:

switching on for an on-period a first electronic switch connected in series with a primary winding of a transformer;

before switching on the first electronic switch, pre-magnetizing the transformer for a pre-magnetizing period, wherein there is a first delay time between an end of the pre-magnetizing period and a beginning of the on-period;

demagnetizing the transformer in a demagnetizing period after the on-period;

capturing, in one drive cycle, an oscillation period of a voltage oscillation across the first electronic switch after the demagnetizing period; and

adjusting the first delay time in a drive cycle after the one drive cycle based on the captured oscillation period.

30. A method in a voltage converter, wherein the method comprises in each of successive drive cycles:

switching on for an on-period a first electronic switch connected in series with a primary winding of a transformer; and

before switching on the first electronic switch, pre-magnetizing the transformer for a pre-magnetizing period, wherein

there is a first delay time between an end of the pre-magnetizing period and a beginning of the on-period,

pre-magnetizing the transformer comprises switching on a second electronic switch different from the first electronic switch in the pre-magnetizing period,

the transformer comprises a secondary winding and the voltage converter comprises a rectifier circuit coupled to the secondary winding, and

the second electronic switch is coupled between a storage element in the rectifier circuit and the secondary winding.