Impeller for catheter pump

• US 9,675,740 B2
• Filed: 04/29/2016
• Issued: 06/13/2017
• Est. Priority Date: 05/14/2012
• Status: Active Grant

• Current Assignee: Thoratec LLC
• Original Assignee: TC1 LLC (Abbott Laboratories Incorporated)
• Inventors: Yuen, Phyllis, Zeng, Zijing, Butler, Michael R.
• Primary Examiner(s): Wieland, Robert N
• Application Number:
  US15/142,522
• Publication Number:
  US 20160243295A1
• Time in Patent Office: 410 Days
• CPC Class Codes: A61M 2205/3334 Measuring or controlling the flow rate
• CPC Class Codes: A61M 60/13 by means of a catheter allowing explantation, e.g. catheter pumps temporarily introduced via the vascular system
• CPC Class Codes: A61M 60/148 in line with a blood vessel using resection or like techniques, e.g. permanent endovascular heart assist devices
• CPC Class Codes: A61M 60/174 discharging the blood to the ventricle or arterial system via a cannula internal to the ventricle or arterial system
• CPC Class Codes: A61M 60/216 including a rotating member acting on the blood, e.g. impeller
• CPC Class Codes: A61M 60/411 generated by an electromotor
• CPC Class Codes: A61M 60/414 transmitted by a rotating cable, e.g. for blood pumps mounted on a catheter
• CPC Class Codes: A61M 60/508 Electronic control means, e.g. for feedback regulation
• CPC Class Codes: A61M 60/546 of blood flow, e.g. by adapting rotor speed
• CPC Class Codes: A61M 60/806 Vanes or blades
• CPC Class Codes: A61M 60/808 specially adapted for deformable impellers, e.g. expandable impellers
• CPC Class Codes: A61M 60/81 Pump housings
• CPC Class Codes: A61M 60/857 Implantable blood tubes
• CPC Class Codes: F04C 2270/0421 Controlled or regulated
• CPC Class Codes: F04D 29/183 Semi axial flow rotors

Abstract

An impeller for a pump is disclosed herein. The impeller can include a hub having a fixed end and a free end. The impeller can also have a plurality of blades supported by the hub. Each blade can have a fixed end coupled to the hub and a free end. The impeller can have a stored configuration and a deployed configuration, the blades in the deployed configuration extending away from the hub, and the blades in the stored configuration being compressed against the hub.

Claims

1. An impeller for a catheter pump, the impeller comprising:

a hub having a proximal end portion and a distal end portion; and

a blade supported by the hub, the blade having a fixed end coupled to the hub and a free end,

wherein the blade has a first thickness at the fixed end of the blade and a second thickness at the free end of the blade, the second thickness greater than the first thickness.

2. The impeller of claim 1, wherein the blade includes a curved surface having a radius of curvature in a deployed configuration, the radius of curvature in a range between about 0.06 inches and about 0.155 inches.

3. The impeller of claim 1, wherein the impeller has a stored configuration when the impeller is at rest, a deployed configuration when the impeller is at rest, and an operational configuration when the impeller rotates, the blade in the deployed and operational configurations extending away from the hub, and the blade in the stored configuration being compressed against the hub.

4. The impeller of claim 3, wherein the curved surface is sized and shaped to substantially conform to the shape of the hub when the impeller is in the stored configuration.

5. The impeller of claim 3, wherein, relative to the deployed configuration, the blade deforms radially outwardly when in the operational configuration.

6. The impeller of claim 3, wherein the blade has a leading edge and a trailing edge, wherein a ramped surface is formed at the trailing edge of the blade, the ramped surface configured to bear against a sheath to urge the impeller into the stored configuration.

7. The impeller of claim 3, wherein the impeller has a diameter in the stored configuration corresponding to a catheter size between about 8 FR and about 21 FR, and a diameter in the deployed configuration corresponding to a catheter size above about 12 FR.

8. The impeller of claim 1, wherein the hub has a first diameter at the proximal portion end of the hub and a second diameter at the distal end portion of the hub, the first diameter larger than the second diameter.

9. The impeller of claim 1, wherein the blade has a higher stiffness at the free end of the blade than at the fixed end of the blade.

10. The impeller of claim 1, wherein the blade comprises a first blade angle defined near a distal end of the blade and extending between a plane perpendicular to the free end of the blade and a plane perpendicular to the hub, wherein the blade comprises a second blade angle defined near a proximal end of the blade and extending between a plane perpendicular to the free end of the blade and a plane perpendicular to the hub, and wherein the first blade angle is larger than the second blade angle.

11. The impeller of claim 10, wherein the first blade angle is in a range between about 30 degrees and about 60 degrees.

12. The impeller of claim 1, further comprising a plurality of blades.

13. The impeller of claim 1, wherein a value relating to a ratio of the blade height to the hub diameter is in a range of about 0.7 to about 1.45.

14. The impeller of claim 13, wherein the value relating to the ratio of the blade height to the hub diameter is in a range of about 0.75 to about 1.

15. An impeller for a catheter pump, the impeller comprising:

a hub having a proximal end portion and a distal end portion; and

a blade supported by the hub, the blade having a fixed end coupled to the hub and a free end, wherein the blade comprises a first blade angle defined near a distal end of the blade and extending between a plane perpendicular to the free end of the blade and a plane perpendicular to the hub, wherein the blade comprises a second blade angle defined near a proximal end of the blade and extending between a plane perpendicular to the free end of the blade and a plane perpendicular to the hub, and wherein the first blade angle is larger than the second blade angle.

16. The impeller of claim 15, wherein the first blade angle is in a range between about 30 degrees and about 60 degrees.

17. The impeller of claim 16, wherein the first blade angle is in a range between about 40 degrees and about 55 degrees.

18. The impeller of claim 15, wherein the second blade angle is in a range between about 25 degrees and about 55 degrees.

19. The impeller of claim 18, wherein the second blade angle is in a range between about 30 degrees and about 40 degrees.

20. The impeller of claim 15, wherein the impeller is expandable from a stored configuration to an expanded configuration.

21. A percutaneous heart pump, the pump comprising:

a catheter body;

an impeller coupled to a distal end portion of the catheter body, the impeller comprising;

a hub;

a blade supported by the hub and having a front end portion and a back end portion, the blade including a ramped surface at the back end portion, the ramped surface defining a ramp angle relative to a plane perpendicular to the hub, the ramp angle in a range between about 30 degrees and about 50 degrees; and

a sheath disposed about the catheter body and having a proximal end and a distal end, wherein the distal end of the sheath is configured to compress the blade from an expanded configuration to a stored configuration when the distal end of the sheath is urged against the ramped surface of the blade.

22. The percutaneous heart pump of claim 21, further comprising an expandable cannula coupled to the distal end portion of the catheter body, the impeller disposed within the expandable cannula, wherein the distal end of the sheath is configured to bear against the expandable cannula such that the expandable cannula contacts the ramped surface of the blade to compress the blade to the stored configuration.

23. The percutaneous heart pump of claim 21, wherein the ramp angle is in a range of about 40 degrees to 50 degrees.

24. The percutaneous heart pump of claim 21, wherein the ramp angle is in a range of about 35 degrees to 45 degrees.