Continuum manipulator

• US 9,675,781 B2
• Filed: 08/01/2012
• Issued: 06/13/2017
• Est. Priority Date: 08/04/2011
• Status: Active Grant

• Current Assignee: King's College London
• Original Assignee: King's College London
• Inventors: Althoefer, Kaspar, Ataollahi, Asghar, Rhode, Kawaldeep, Schaeffter, Tobias Richard
• Primary Examiner(s): Sirmons, Kevin C
• Assistant Examiner(s): Carpenter, William
• Application Number:
  US14/236,797
• Publication Number:
  US 20140350462A1
• Time in Patent Office: 1,777 Days
• CPC Class Codes: A61B 1/00073 with externally grooved shaft
• CPC Class Codes: A61B 1/0056 the insertion parts being asymmetric, e.g. for unilateral bending mechanisms
• CPC Class Codes: A61B 1/0057 Constructional details of force transmission elements, e.g. control wires
• CPC Class Codes: A61B 1/3132 for laparoscopy
• CPC Class Codes: A61M 25/0138 having flexible regions as a result of weakened outer material, e.g. slots, slits, cuts, joints or coils
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires

Abstract

Embodiments of the present invention provide a continuum manipulator that can be used, for example, as a steerable catheter tip. The manipulator of the embodiments comprises a plurality of segments arranged in a stack, which is then able to bend in a range of directions away from the long axis of the stack. In one embodiment the segments include a helical portion which winds in the direction of the long axis of the stack, and can thus bend away from the long axis in any direction. In some embodiments a carbon fiber rod is included as a backbone for the stack, to minimize hysteresis and improve repeatability of bending. In addition, in embodiments of the invention tendon control channels are provided formed within the segments, through which tendon control wires extend to apply compression and/or bending forces to the stack.

Claims

1. A continuum manipulator comprising a plurality of segments arranged in a stack, the segments being deformable in a range of directions away from the long axis of the stack to allow the stack to bend in any of the range of directions away from the long axis thereof, wherein at least one of the segments comprises a helical portion wherein the wall of the segment extends helically around and in the direction of the long axis of the stack, the helical portion being able to deform in any direction away from the long axis, wherein a plurality of segments in the stack have helical portions, and wherein a first subset of one or more segments of the plurality of segments have helical portions that wind in a clockwise direction, and a second subset of one or more segments of the plurality of segments have helical portions that wind in a counter-clockwise direction.

2. The manipulator according to claim 1, further comprising:

a backbone channel running through each segment parallel to the long axis thereof and being arranged in the stack with the respective backbone channels in alignment, and

an elastomeric rod inserted into and running through the backbone channels of the segments.

3. The manipulator according to claim 1, wherein the segments further comprise at least one tendon guide channel formed therein substantially parallel to the long axis thereof, the manipulator further comprising a control tendon running through the guide channels and affixed to at least one of the segments to allow a bending or compression force to be applied to the stack when the control tendon is activated.

4. The manipulator according to claim 3, wherein the control tendons are formed from fluorocarbon string.

5. The manipulator according to claim 1, wherein the segments further comprise a lumen channel formed therein and extending parallel to the long axis thereof, the segments being arranged in the stack in alignment to provide a lumen channel running through the stack.

6. The manipulator according to claim 1, wherein the segment with the helical portion further comprises:

a mating projection, and a mating ring, the mating projection being located at an opposite end of the segment from the mating ring, the mating ring and mating projection being respectively sized such that the mating projection of one such segment is received within the mating ring of another such segment when such segments are arranged in the stack.

7. The manipulator according to claim 1, wherein the segments comprise at least three tendon guide channels formed therein substantially parallel to the long axis thereof, the manipulator further comprising respective control tendons running through the guide channels and affixed to at least one of the segments to allow a bending or compression force to be applied to the stack when one or more of the control tendons are activated.

8. The manipulator according to claim 1, wherein the helical portions are compressible to increase the stiffness of the stack.

9. The manipulator according to claim 1, wherein a majority of segments in the stack have helical portions.

10. The manipulator according to claim 1, wherein there are substantially equal numbers of segments in the stack with helical portions that wind clockwise and counter-clockwise.

11. The manipulator according to claim 1, wherein at least some of the segments further comprise a twist control tendon channel, the twist control tendon channel being formed within a segment from a plurality of twist control channels that extend parallel to the long axis of the segment but only along a respective part of the length of the segment, the channels being further laterally offset from one another, the arrangement further comprising a twist control tendon running through the twist control channels, and being such that when a force is applied to the twist control tendon the twist control channels are pulled into alignment, thereby at least partially rotating at least part of the segment.

12. The manipulator according to claim 1, wherein the manipulator is a steerable catheter tip.

13. The manipulator according to claim 12, wherein the diameter of the stack is 0.5 mm to 3 mm, and the length of each segment is in the range 1-100 mm.

14. The manipulator according to claim 12, wherein the catheter tip is made of magnetic resonance compatible materials.

15. The manipulator according to claim 12, wherein the segments are formed from acrylate polymer.