Catheter tubing with extraluminal antimicrobial coating

• US 9,675,793 B2
• Filed: 04/23/2014
• Issued: 06/13/2017
• Est. Priority Date: 04/23/2014
• Status: Active Grant

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Shevgoor, Siddarth K.
• Primary Examiner(s): Sellman, Cachet
• Application Number:
  US14/260,056
• Publication Number:
  US 20150306364A1
• Time in Patent Office: 1,147 Days
• Field of Search: 427 224, 427 225, 427 228, 427256, 427261, 427271, 427277, 427355, 427356
• CPC Class Codes: A61L 2300/404 Biocides, antimicrobial agents, antiseptic agents
• CPC Class Codes: A61L 2400/10 Materials for lubricating medical devices
• CPC Class Codes: A61L 29/06 obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: A61L 29/08 Materials for coatings
• CPC Class Codes: A61L 29/16 Biologically active materials, e.g. therapeutic substances A61L29/048 takes precedence
• CPC Class Codes: A61L 29/18 Materials at least partially X-ray or laser opaque
• CPC Class Codes: A61M 2025/0046 Coatings for improving slidability
• CPC Class Codes: A61M 25/0009 Making of catheters or other medical or surgical tubes
• CPC Class Codes: A61M 25/0045 multi-layered, e.g. coated coating materials A61L29/08
• CPC Class Codes: A61M 25/0105 Steering means as part of the catheter or advancing means; Markers for positioning systems for detection of markers A61B
• CPC Class Codes: A61M 39/08 Tubes; Storage means specially adapted therefor
• CPC Class Codes: B05D 1/18 performed by dipping
• CPC Class Codes: B05D 3/12 by mechanical means
• CPC Class Codes: C08L 75/04 Polyurethanes

Abstract

Various methods can be employed to apply an antimicrobial coating to the outer surface of catheter tubing. The antimicrobial coating minimizes the risk of microbe colonization on the outer surface of the catheter tubing when the catheter tubing is positioned within the vasculature of a patient. A catheter can be manufactured using a pre-treatment process which applies the antimicrobial coating to the catheter tubing prior to applying a lubricant over top of the coating. The lubricant can function to retain the coating on the outer surface and also to limit the diffusion of the antimicrobial agent from the coating. A catheter can include an antimicrobial coating that does not block the visibility of flashback. Because the antimicrobial coating can be minimally transparent, the coating can be applied to the outer surface in a striped pattern or other pattern that leaves a portion of the outer surface uncoated or minimally coated. The flashback will then remain visible through the portions of the catheter tubing where no coating or minimal coating is present.

Claims

1. A method for applying an antimicrobial coating to catheter tubing in a pattern, the method comprising:

applying an antimicrobial coating over an outer surface of catheter tubing; and

passing the catheter tubing through a die to remove a portion of the antimicrobial coating from the outer surface such that a pattern of antimicrobial coating remains on the outer surface after the catheter tubing has passed through the die.

2. The method of claim 1, wherein the pattern comprises one or more stripes.

3. The method of claim 1, wherein the outer surface of the catheter tubing comprises one or more channels, the pattern comprising the antimicrobial coating within the one or more channels.

4. The method of claim 1, wherein the pattern comprises one or more portions of the outer surface that do not include the antimicrobial coating or that include an insignificant amount of the antimicrobial coating so that contents of a lumen of the catheter tubing remain visible through the one or more portions.

5. The method of claim 1, wherein the pattern conforms to radiopaque material contained within the catheter tubing.

6. The method of claim 1, wherein the die includes one or more channels on an inner surface of the die, the one or more channels forming the pattern.

7. The method of claim 1, wherein the catheter tubing comprises a segment of catheter tubing having a tip, and wherein the antimicrobial coating is not applied to the tip.

8. The method of claim 1, further comprising:

prior to applying the antimicrobial coating to the outer surface of the catheter tubing, inserting a mandrel into one end of the catheter tubing to prevent the antimicrobial coating from entering the end.

9. The method of claim 8, wherein the end comprises an end opposite a tip formed on the catheter tubing.