Encapsulated particles

• US 9,675,953 B2
• Filed: 10/09/2014
• Issued: 06/13/2017
• Est. Priority Date: 10/09/2013
• Status: Active Grant

• Current Assignee: nanoComposix, Inc. (Fortis Life Sciences)
• Original Assignee: nanoComposix, Inc. (Fortis Life Sciences)
• Inventors: Oldenburg, Steven J., Baldwin, Richard K.
• Primary Examiner(s): FERRE, ALEXANDRE F
• Application Number:
  US15/027,426
• Publication Number:
  US 20160250612A1
• Time in Patent Office: 978 Days
• Field of Search: None
• CPC Class Codes: A61K 9/5115 Inorganic compounds
• CPC Class Codes: B01J 13/18 In situ polymerisation with all reactants being present in the same phase
• CPC Class Codes: B01J 13/20 After-treatment of capsule walls, e.g. hardening
• CPC Class Codes: B22F 1/054 Nanosized particles
• CPC Class Codes: B22F 1/0547 Nanofibres or nanotubes
• CPC Class Codes: B22F 1/0551 Flake form nanoparticles
• CPC Class Codes: B22F 1/0553 Complex form nanoparticles, e.g. prism, pyramid, octahedron
• CPC Class Codes: B22F 1/056 Submicron particles having a size above 100 nm up to 300 nm
• CPC Class Codes: B22F 1/102 Metallic powder coated with organic material
• CPC Class Codes: B22F 1/16 Metallic particles coated with a non-metal coated with lubricating or binding agents or with organic material B22F1/10
• CPC Class Codes: B22F 2009/165 Chemical reaction in an Ionic Liquid [IL] B22F2009/245 takes precedence
• CPC Class Codes: B22F 2301/255 Silver or gold
• CPC Class Codes: B22F 2302/45 Others, including non-metals
• CPC Class Codes: B22F 9/16 using chemical processes
• CPC Class Codes: C01B 33/113 Silicon oxides; Hydrates thereof preparing monoxide by reduction of siliceous material C01B33/182
• CPC Class Codes: C01B 33/18 Preparation of finely divided silica neither in sol nor in gel form; After-treatment thereof preparation of aerogels by dehydrating gels C01B33/158; treatment to enhance the pigmenting or filling properties C09C
• CPC Class Codes: C01B 33/26 Aluminium-containing silicates , i.e. silico-aluminates
• CPC Class Codes: C09B 67/0007 with inorganic coatings
• CPC Class Codes: C09B 67/0097 Dye preparations of special physical nature; Tablets, films, extrusion, microcapsules, sheets, pads, bags with dyes
• CPC Class Codes: G01N 33/54346 Nanoparticles

Abstract

The disclosed technology relates generally to material systems which include a plurality of particles and methods of making the same. The particles have a core and a shell which encapsulates the core and has at least one atomic element not included in the core. The cores of the particles have a median maximum dimension that is less than 10 microns and a median of at least one axial dimension that is between 10 nm and 500 nm. The shells of the particles have a median thickness that is less than 100 nm, a silicon concentration that is between 10% and 50% on the basis of the weight of the shells, and an aluminum concentration that is between 0.01% and 5% on the basis of the weight of the shells.

Claims

1. A material composition, comprising:

a plurality of particles, wherein each particle comprises a core and a shell encapsulating the core, the shell comprising at least one atomic element not included in the core,

wherein the cores have;

a median maximum dimension that is less than 10 microns, and

a median of at least one axial dimension that is in the range of 10 nm to 500 nm, and

wherein the shells have;

a median thickness that is less than 100 nm,

a silicon concentration that is in the range of 10% to 50% on the basis of the weight of the shells, and

an aluminum concentration that is in the range of 0.01% to 5% on the basis of the weight of the shells,

wherein the shells have a ratio of the aluminum concentration to the silicon concentration in the range of 1;

20 to 1;

5000 such that the median thickness does not change by more than 10% when measured 24 hours after immersing in water.

2. The material composition of claim 1, wherein the shells comprise a three-dimensional network of interconnected molecular units, comprising:

a first plurality of molecular units having a chemical formula SiO_x(OH)_y, wherein x+y≦

4 and x is ≧

1;

a second plurality of molecular units having a chemical formula SiO_a(OH)_bR_c, wherein a+b+c≦

4, a is ≧

1 and R is a chemical group having a carbon atom that is directly bonded to a silicon atom; and

a third plurality of molecular units having a chemical formula AlO_m(OH)_n, wherein m+n≦

6 and m is ≧

1,

wherein at least one oxygen atom in each of the first, second and third molecular units is covalently bonded to two silicon atoms, to a silicon atom and an aluminum atom, or to two aluminum atoms.

3. The material composition of claim 2, wherein R comprises a chemical group selected from the group consisting of an amine, a thiol, a carboxylic acid, an azide, an aldehyde, an epoxide and combinations thereof.

4. The material composition of claim 1, wherein at least 95% of the shells, on the basis of atomic percentage, comprise silicon, carbon, oxygen, hydrogen, and aluminum.

5. The material composition of claim 4, wherein at least 98% of the shells further comprise nitrogen and sulfur.

6. The material composition of claim 1, further comprising a liquid in which the particles are immersed, the liquid comprising at least 50% water by volume.

7. The material composition of claim 1, wherein the core has a shape selected from the group consisting of a sphere, a spheroid, an ellipsoid, a pyramid, a prism, a cube, a plate, a disc, a rod and a hollow sphere.

8. The material composition of claim 1, wherein the core comprises an element selected from the group consisting of gold, silver, platinum, palladium, copper, aluminum, nickel, and iron.

9. The material composition of claim 1, wherein the core comprises an inorganic oxide.

10. The material composition of claim 9, wherein the core includes an inorganic oxide selected from the group consisting of SiO₂, TiO₂, Fe₂O₃, Fe₃O₄, CuO, Cu₂O, ZnO, Y₂O₃, ZrO₂, Nb₂O₅, MoO₃, In₂O₃, SnO₂, Sb₂O₅, Ta₂O₅, WO₃, PbO and Bi₂O₃, and combinations thereof.

11. The material composition of claim 1, wherein at least one of the core and the shell comprises a plurality of nanoparticles incorporated therein, wherein the nanoparticles have a median maximum dimension that is less than 100 nm.

12. The material composition of claim 11, wherein the nanoparticles are selected from the group consisting of quantum dot nanoparticles, magnetic nanoparticles, up-converting nanoparticles, down-converting nanoparticles, gold nanoparticles, silver nanoparticles, aluminum nanoparticles, copper nanoparticles and combinations thereof.

13. The material composition of claim 12, wherein the nanoparticles are quantum dot nanoparticles comprising a semiconductor material selected from the group consisting of Si, Ge, CdS, CdSe, CdTe, ZnS, ZnSe, ZnTe, GaAs, GaP, GaAs, GaSb, HgS, HgSe, HgTe, InAs, InP, InSb, AlAs, AlP, and AlSb, wherein the quantum dot nanoparticles emit light having a peak wavelength at least 10 nanometers shorter than an emission wavelength of a bulk semiconductor material having the same composition as the semiconductor material.

14. The material composition of claim 11, wherein the nanoparticles have a core-shell structure, wherein the nanoparticles have a nanoparticle core comprising the semiconductor material and a nanoparticle shell comprising a material different from the nanoparticle core material.

15. The material composition of claim 11, wherein the nanoparticles are magnetic nanoparticles selected from the group consisting of iron, cobalt, nickel, gadolinium, dysprosium iron and their associated oxides, wherein the nanoparticles have a magnetic moment that is at least 1 emu/g.

16. The material composition of claim 11, wherein at least 90% of the nanoparticles have a median edge-to-edge spacing of at least 2 nm.

17. The material composition of claim 11, wherein at least 90% of the nanoparticles have a median edge-to-edge spacing of less than 2 nm.

18. The material composition of claim 1, wherein each particle further comprises a plurality of nanoparticles formed at an interface between the core and the shell, wherein the nanoparticles are in contact with the core but formed outside of the core.

19. The material composition of claim 1, wherein each particle further comprises a plurality of nanoparticles formed at surfaces of the shells.

20. The material composition of claim 18, wherein each particle further comprises an intermediate shell interposed between the core and the shell, wherein the intermediate shell comprises a material different than the core and the shell.

21. The material composition of claim 20, wherein one or both of the shell and the intermediate shell comprises a metal or an inorganic metal oxide.

22. The material composition of claim 20, wherein at least one of the core, the intermediate shell and the shell comprises a plurality of nanoparticles incorporated therein, wherein the nanoparticles have a median maximum dimension that is less than 100 nm.

23. The material composition of claim 20, wherein each particle further comprises a plurality of nanoparticles formed at one or both of an interface between the core and the intermediate shell and an interface between the intermediate shell and the shell.

24. The material composition of claim 1, further comprising a bifunctional linker molecule or a biomolecule attached to a surface of each particle.

25. The material composition of claim 1, further comprising a molecule selected from the group consisting of a protein, antibody, DNA, RNA and combinations thereof, wherein the molecule is bonded to a particle surface.

26. The material composition of claim 1, wherein the particles further comprise a molecule selected from the group consisting of a protein, antibody, DNA, RNA and a combination thereof, wherein the molecule is encapsulated within the core and/or the shell.

27. The material composition of claim 1, further comprising a molecule selected from the group consisting of a sugar, a small organic molecule, a polymer molecule and a combination thereof, wherein the molecule is attached to a particle surface.

28. The material composition of claim 1, wherein a surface of each particle is functionalized with a functional group selected from the group consisting of a thiol group, a carboxyl group, an aldehyde group, a carboxylic acid group, hydrazide group, an amine group and combinations thereof.

29. The material composition of claim 1, wherein at least one of the core or the shell includes a light-emitting center incorporated therein, wherein the light-emitting center is selected from the group consisting of fluorophore, dye, luminophore, a chemiluminescent species and phosphor.

30. The material composition of claim 1, further comprising one or more light-emitting centers attached to a surface of each of the particles.

31. The material composition of claim 1, further comprising a plurality of quantum-dot nanoparticles attached to a surface of each of the particles, wherein the quantum-dot nanoparticles are functionalized with a molecule selected from the group consisting of protein, antibody, DNA, RNA and a combination thereof.

32. The material composition of claim 1, wherein the core comprises a silicon oxide having a plurality of magnetic nanoparticles incorporated therein, and wherein the shell comprises a DNA molecule, an RNA molecule and/or a peptide molecule.

33. A method of preparing a material composition, comprising:

providing a plurality of particle cores;

encapsulating the particle cores with shells comprising at least one atomic element not included in the cores; and

incorporating aluminum into the shells by exposing the shells to an aluminum-containing material to thereby provide a plurality of particles,

wherein the particle cores have;

a median maximum dimension that is less than 10 microns, and

a median of at least one axial dimension that is in the range of 10 nm to 500 nm, and

wherein the shells have;

a median thickness that is less than 100 nm,

a silicon concentration that is in the range of 10% to 50% on the basis of the weight of the shells, and

an aluminum concentration that is in the range of 0.01% to 5% on the basis of the weight of the shells,

wherein the shells have a ratio of the aluminum concentration to the silicon concentration in the range of 1;

20 to 1;

5000 such that the median thickness does not change by more than 10% when measured 24 hours after immersing in water.

34. The method of claim 33, further comprising immersing the particles in a liquid that comprises at least 50% water by volume.

35. The method of claim 34, wherein the shells do not substantially dissolve in the liquid such that the median thickness of the shells does not reduce by more than 2 inn in the liquid at room temperature.

36. The method of claim 34, further comprising storing the immersed particles in the liquid for at least 24 hours, wherein the median thickness of the shells does not change by more than 10% when measured 24 hours after immersing in the liquid, compared to the median thickness prior to immersing.

37. The method of claim 33,

wherein encapsulating the particle cores comprises forming a three-dimensional network of interconnected molecular units surrounding the particle cores, wherein the three-dimensional network comprises:

a first plurality of molecular units having a chemical formula SiO_x(OH)_y, wherein x+y≦

4 and x is ≧

1, and

a second plurality of molecular units having a chemical formula SiO_a(OH)_bR_c, wherein a+b+c≦

4, a is ≧

1 and R is a chemical group having a carbon atom that is directly bonded to a silicon atom; and

wherein incorporating aluminum into the shells comprises incorporating aluminum into the three-dimensional network such that the three dimensional network is modified to include a third plurality of molecular units having a chemical formula AlO_m(OH)_n, wherein m+n≦

6 and m is ≧

1, and

wherein at least one oxygen atom in each of the first, second and third molecular units is covalently bonded to two silicon atoms, to a silicon atom and an aluminum atom, or to two aluminum atoms.

38. The method of claim 33, wherein encapsulating the cores comprises forming a silicon oxide via a condensation reaction in a solution containing at least one silane having a chemical formula given by X_nSiY_(4-n),

wherein 0<

n<

4, and

wherein one or both of X and Y is each independently selected from the group consisting of OEt, OMe, Cl, Br, I, H, alkyl, fluoroalkyl, perfluoroalkyl, alkoxide, aryl, alkyl amine, alkyl thiol and combinations thereof.

39. The method of claim 38, wherein the at least one silane is selected from the group consisting of aminopropyltriethoxy silane, aminopropyltrimethoxy silane, mercaptopropyltriethoxysilane, mercaptopropylmethoxysilane, tetramethoxy silane, tetraethoxy silane, and combinations thereof.

40. The method of claim 33, wherein incorporating aluminum comprises exposing the shells to a solution having an aluminum salt dissolved therein.

41. The method of claim 40, wherein the aluminum salt is aluminum chloride.

42. The method of claim 40, wherein the concentration of the aluminum salt in the solution is in the range of 0.1 mM to 100 mM.

43. The method of claim 40, wherein incorporating aluminum is performed during encapsulating the cores by adding the aluminum salt to the solution while the particle cores are being encapsulated with the shells.

44. The method of claim 40, wherein incorporating aluminum is performed after encapsulating the cores by transferring cores encapsulated with the shells to an aqueous solvent before the aluminum salt is dissolved therein.

45. The method of claim 40, wherein the solution has a pH having a range selected from the group consisting of 1 to 3, 2 to 4, 3 to 5, 4 to 6, 5 to 7, 6 to 8 and 7 to 9.

46. The method of claim 33, wherein the provided plurality of particle cores comprises an element selected from the group consisting of silver, gold, aluminum and copper.

47. The method of claim 33, wherein the provided plurality of particle cores comprise an inorganic oxide selected from the group consisting of SiO₂, TiO₂, Fe₂O₃, Fe₃O₄, CuO, Cu₂O, ZnO, Y₂O₃, ZrO₂, Nb₂O₅, MoO₃, In₂O₃, SnO₂, Sb₂O₅, Ta₂O₅, WO₃, PbO and Bi₂O₃, and combination thereof.

48. The method of claim 33, further comprising incorporating a plurality of nanoparticles into at least one of the cores and the shells, wherein the nanoparticles have a median maximum dimension that is less than 100 nm.

49. The method of claim 33, further comprising forming a plurality of nanoparticles at one or both of interfaces between the cores and the shells and surfaces of the particles.