Apparatus and method for servicing conveyor elements in a container treatment system

• US 9,676,560 B2
• Filed: 08/13/2014
• Issued: 06/13/2017
• Est. Priority Date: 09/13/2013
• Status: Active Grant

• Current Assignee: Krones AG (Krones)
• Original Assignee: Krones AG (Krones)
• Inventors: Walter, Ralf, Senn, Konrad
• Primary Examiner(s): LOGAN, KYLE O
• Application Number:
  US14/916,585
• Publication Number:
  US 20160194157A1
• Time in Patent Office: 1,035 Days
• Field of Search: 700218
• CPC Class Codes: B65G 35/00 Mechanical conveyors not otherwise provided for
• CPC Class Codes: B65G 35/06 comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path effecting drive at two or more points spaced along the length of an endless conveyor B65G23/32
• CPC Class Codes: B65G 37/02 Flow-sheets for conveyor combinations in warehouses, magazines or workshops
• CPC Class Codes: B65G 43/00 Control devices, e.g. for safety, warning or fault-correcting
• CPC Class Codes: B65G 45/02 Lubricating devices
• CPC Class Codes: B65G 45/10 Cleaning devices adaptations of roller sleeves for cleaning belts B65G39/073
• CPC Class Codes: B65G 54/02 electrostatic, electric, or magnetic

Abstract

A conveyor arrangement for conveying containers in a container treatment system, including a conveyor track, at least one conveyor element movably arranged on the conveyor track and used for conveying one or a plurality of containers, a conveyor element servicing device connected to the conveyor track, and an open-loop and/or closed-loop control unit, where the conveyor track and the conveyor element are configured such that the conveyor element can be guided along the conveyor track in an individually controllable manner by means of the open-loop and/or closed-loop control unit, and where the open-loop and/or closed-loop control unit is configured to supply the conveyor element to the servicing device depending on at least one state parameter of the conveyor element.

Claims

1. A conveyor arrangement for conveying containers in a container treatment system, comprising

a conveyor track,

at least one conveyor element movably arranged on the conveyor track and used for conveying one or a plurality of containers,

a conveyor element servicing device connected to the conveyor track, and

an open-loop and/or closed-loop control unit,

the conveyor track and the conveyor element being configured such that the conveyor element can be guided along the conveyor track in an individually controllable manner by means of the open-loop and/or closed-loop control unit, and

the open-loop and/or closed-loop control unit being configured to supply the conveyor element to the servicing device depending on at least one state parameter of the conveyor element, and

the servicing device being connected to the conveyor track according to the First In-First Out, FIFO, principle.

2. The conveyor arrangement according to claim 1, wherein the conveyor element and at least a part of the conveyor track are configured such that, in the area of said part of the conveyor track, the conveyor element can be moved by means of a magnetic force.

3. The conveyor arrangement according to claim 2, and the conveyor element is moved by means of a magnetic force in interaction with the conveyor track.

4. The conveyor arrangement according to claim 1, and the conveyor element is supported on the conveyor track in one of a fully magnetic manner, a partly magnetic and a partly mechanical manner, and a fully mechanical manner.

5. The conveyor arrangement according to claim 1, further comprising:

the conveyor track comprises a main line and a secondary line,

the servicing device is arranged at the secondary line, and

the secondary line is connected to the main line via at least one track switch for discharging the conveyor element from the main line and/or for introducing the conveyor element into the main line.

6. The conveyor arrangement according to claim 1, further comprising:

the servicing device comprises at least one device of the group consisting of a cleaning device, a sterilization device, a lubricating device, a repair device, a reconfiguring device, a replacement device for wearing parts and a replacement device for format parts.

7. The conveyor arrangement according to claim 6, further comprising:

the replacement device for wearing parts and/or the replacement device for format parts comprises an assembly robot and a magazine for wearing parts and/or format parts, and

the assembly robot is configured for replacing a wearing part and/or a format part of the conveyor element automatically by a wearing part and/or a format part from the magazine.

8. The conveyor arrangement according to claim 1, further comprising:

the servicing device comprises a magazine for conveyor elements.

9. The conveyor arrangement according to claim 8, and the magazine for conveyor elements is coupled as a unit to the servicing device.

10. The conveyor arrangement according to claim 1, further comprising an examination device configured for determining the at least one state parameter of the conveyor element.

11. The conveyor arrangement according claim 10, and the examination device is arranged along a secondary line of the conveyor track.

12. The conveyor arrangement according to claim 10, further comprising:

the conveyor element is supported on the conveyor track in an at least partially mechanical manner,

the at least one state parameter comprises a degree of wear of a bearing element of the conveyor element,

the examination device comprises a part of the conveyor track, which includes a plurality of interaction elements and a plurality of sensors arranged along the conveyor track and used for determining a position of the conveyor element along the conveyor track, and a measurement device, and

the measurement device is configured for determining, by means of the interaction elements and/or sensors, a coefficient of friction for a movement of the conveyor element along the conveyor track.

13. The conveyor arrangement according to claim 12, and the plurality of sensors comprises magnetic field sensors.

14. The conveyor arrangement according to claim 10, further comprising:

the conveyor element is, at least partially, supported on a guide rail of the conveyor track by means of at least one plain bearing,

the at least one state parameter comprises a thickness of the plain bearing, an abrasive wear of the plain bearing, a distance between a housing of the conveyor element and the guide rail or a value for the amount of play of the plain bearing, and

the examination device comprises a part of the conveyor track, which includes at least one sensor for measuring the at least one state parameter.

15. The conveyor arrangement according to claim 14, and the one sensor for measuring the at least one state parameter provides one of mechanical, capacitive, inductive, and optical distance measurement, and a combination thereof.

16. The conveyor arrangement according to claim 10, further comprising:

the conveyor element is, at least partially, supported on a guide rail of the conveyor track by means of at least one roller bearing,

the at least one state parameter comprises a rotational speed of the roller bearing, a loudness level of a rolling noise of the roller bearing or a value for a heat emission of the roller bearing, and

the examination device comprises a part of the conveyor track, which includes at least one sensor for measuring the at least one state parameter.

17. The conveyor arrangement according to claim 16, and the at least one sensor for measuring the at least one state parameter comprises one of an optical camera, a piezoelectric sensor, a thermographic camera, a pyrometer, and a combination thereof.

18. The conveyor arrangement according to claim 10, and the examination device comprises a test station configured for testing a functional element of the conveyor element.

19. The conveyor arrangement according to claim 18, and the functional element of the conveyor element is a holding device for containers.

20. A conveyor arrangement for conveying containers in a container treatment system, comprising

a conveyor track,

at least one conveyor element movably arranged on the conveyor track and used for conveying one or a plurality of containers,

a conveyor element servicing device connected to the conveyor track, and

an open-loop and/or closed-loop control unit,

the conveyor track and the conveyor element being configured such that the conveyor element can be guided along the conveyor track in an individually controllable manner by means of the open-loop and/or closed-loop control unit, and

further comprising:

an energy-buffered open-loop and/or closed-loop control circuit, and

a plurality of sensors arranged along the conveyor track and used for determining a position of the at least one conveyor element along the conveyor track as part of the energy-buffered open-loop and/or closed-loop control circuit,

the energy-buffered open-loop and/or closed-loop control circuit being configured to determine the position of the at least one conveyor element in the switched-off condition of the container treatment system.

21. The conveyor arrangement according to claim 20, and the open-loop and/or closed-loop control circuit further comprises a memory unit for storing a specific position.

22. The conveyor arrangement according to claim 20, and the open-loop and/or closed-loop control circuit is energy-buffered by an uninterruptible power supply, UPS.

23. The conveyor arrangement according to claim 20, and the plurality of sensors comprises magnetic field sensors.

24. A method for servicing a plurality of individually controllable conveyor elements for conveying containers in a container treatment system along a conveyor track, the plurality of conveyor elements being arranged so as to be movable on the conveyor track, comprising:

automatically determining at least one state parameter of a conveyor element among a plurality of conveyor elements by an examination device,

comparing the determined at least one state parameter with a predetermined target state of the conveyor element by means of an open-loop and/or closed-loop control unit,

supplying the conveyor element to a servicing device that is arranged at the conveyor track, by moving the conveyor element along the conveyor track in the event that the determined at least one state parameter deviates from the predetermined target state, the movement of the conveyor element being controlled by means of an open-loop and/or closed-loop control unit, and

executing at least one servicing process at the conveyor element by the servicing device,

the determination of the at least one state parameter of the conveyor element comprising examination of the wear of a bearing element of the conveyor element and/or a function test of a functional element of the conveyor element.

25. The method according to claim 24, and the functional element comprises a container holding device.

26. The method according to claim 24, and the at least one state parameter is automatically determined at regular time intervals.