Cryogenic injection compositions, systems and methods for cryogenically modulating flow in a conduit

• US 9,677,714 B2
• Filed: 12/14/2012
• Issued: 06/13/2017
• Est. Priority Date: 12/16/2011
• Status: Active Grant

• Current Assignee: Biofilm Ip, LLC
• Original Assignee: Biofilm Ip, LLC
• Inventors: Wray, Daniel X.
• Primary Examiner(s): Walters, Ryan J
• Assistant Examiner(s): Mendoza-Wilkenfe, Erik
• Application Number:
  US13/715,909
• Publication Number:
  US 20130152608A1
• Time in Patent Office: 1,642 Days
• Field of Search: 252 67, 252 75
• CPC Class Codes: C09K 5/04 the change of state being from liquid to vapour or vice versa
• CPC Class Codes: F16L 55/1003 by introduction of paste, powder, particles, or the like
• CPC Class Codes: F16L 55/103 by temporarily freezing liquid sections in the pipe
• CPC Class Codes: F17C 13/04 Arrangement or mounting of valves valves per se F16K ; snap-coupling of nipples F16L37/00

Abstract

Provided are cryogenic injection compositions, methods and systems to introduce a cryogenic injection composition into a fluid within a conduit such that at least a portion of the temperature of the fluid is reduced to a temperature below which at least a portion of the fluid becomes a solid thereby reversibly plugging the conduit. Also provided are methods and systems for cooling or freezing a conduit and a fluid therein using a pressurized fluid cryogen as a thermal transfer fluid for controlled removal of thermal energy from a thermal conducting metal conduit and a fluid contained therein.

Claims

1. A cryogenic injection composition, comprising:

a fluid cryogen selected from among liquid nitrogen, liquid oxygen, liquid helium, liquid neon, liquid methane, liquid natural gas, liquid argon, liquid nitrous oxide, liquid carbon dioxide, liquid chlorofluorocarbons and combinations thereof;

a material selected from among carbon fibers, carbon nanostructures, graphite, fused silica, ground granite, aluminum silicon carbide, aluminum graphite, aluminum nitride, silicon nitride ceramic, and polyacetylene fibers and combinations thereof having a size of 100 μ

m or less in an amount of at or about 0.05% to at or about 90% based on the weight of the injection composition;

a plurality of particles having a diameter of 1 μ

m or greater in an amount of at or about 0.05% to at or about 90% based on the weight of the injection composition, wherein the particles comprise a material having a specific heat capacity (c_p) from about 0.25 J·

g<sup>−

1</sup>K<sup>−

1</sup> to about 2.5 J·

g<sup>−

1</sup>K<sup>−

1</sup>; and

frozen particles of solvent in an amount from at or about 0.05% to at or about 85% based on the weight of the injection composition.

2. The cryogenic injection composition of claim 1, further comprising particles that comprise a material that has a specific heat capacity (c_p) of at or about 1 J·

g<sup>−

1</sup>K<sup>−

1</sup> to at or about 3 J·

g<sup>−

1</sup>K<sup>−

1</sup>.

3. The cryogenic injection composition of claim 1, wherein:

(a) the particles comprise or are coated with frozen water or solid carbon dioxide;

or

(b) the particles comprise a thermally conductive material selected from among copper, brass, beryllium, cobalt, chrome nickel steel, iron, magnesium, molybdenum, nickel, zinc, carbon steel, stainless steel and any combination or alloy thereof;

or

(c) both (a) and (b).

4. The cryogenic injection composition of claim 1, wherein the particles are of a material or contain a material selected from among paraffin wax, frozen water, solid polyethylene, beryllium, aluminum, glass, silica, titanium, chromium, chrome nickel steel, iridium, lead, magnesium, molybdenum, nickel, carbon steel, stainless steel, zinc, copper, and iron and a combination thereof.

5. The cryogenic injection composition of claim 1, wherein:

(a) the particles are hollow;

or

(b) the particles contain entrapped gas.

6. The cryogenic injection composition of claim 1, wherein:

the particles have a diameter between 1 μ

m and 10 μ

m;

or

the particles have a diameter less than 100 μ

m.

7. The cryogenic injection composition of claim 1, wherein the particles are of a shape selected from among cubes, flakes, granules, cylinders, rings, rods, needles, prisms, disks, fibers, pyramids, spheres, spheroids, prolate spheroids, oblate spheroids, ellipsoids, ovoids and random non-geometric shapes and combinations of these shapes.

8. The cryogenic injection composition of claim 1, wherein the particles have a specific surface area in a range from at or about 0.1 m²/g to at or about 500 m²/g.

9. The cryogenic injection composition of claim 1, wherein the carbon nanostructures are selected from among carbon nanotubes, carbon buckyballs, carbon nanoribbons and carbon nanowires and combinations thereof.

10. The cryogenic injection composition of claim 1, further comprising a surfactant selected from among cationic, anionic, non-ionic, amphoteric, zwitterionic and silicone surfactants and a combination thereof in an amount from at or about 0.1% to at or about 25% based on the weight of the composition.

11. A method for freezing at least a portion of a flowing fluid in a conduit, comprising:

injecting via an injector a cryogenic injection composition of claim 1 into the fluid in the pipeline.

12. The method of claim 11, wherein the fluid within the conduit comprises a hydrocarbon.

13. A cryogenic injection composition, comprising:

a fluid cryogen selected from among liquid nitrogen, liquid oxygen, liquid helium, liquid neon, liquid methane, liquid natural gas, liquid argon, liquid nitrous oxide, liquid carbon dioxide, liquid chlorofluorocarbons and combinations thereof;

a material selected from among carbon fibers, carbon nanostructures, graphite, fused silica, ground granite, aluminum silicon carbide, aluminum graphite, aluminum nitride, silicon nitride ceramic, and polyacetylene fibers and combinations thereof having a size of 100 μ

m or less in an amount of at or about 0.05% to at or about 90% based on the weight of the injection composition; and

a plurality of particles having a diameter of 100 μ

m or less in an amount of at or about 0.05% to at or about 90% based on the weight of the injection composition, wherein the particles comprise a material selected from among a metal, a glass, a metal-coated glass, an oxide, a plastic, a metal-coated plastic, a ceramic, corian, diatomaceous earth, fiberglass, foam glass, gypsum, magnesite, magnesia fibers, mineral fibers, nylon, perlite, foamed plastic, expanded polystyrene, polyurethane, porcelain, PTFE, PVC, pyrex glass, silica, amorphous silica, vermiculite, crushed stone, sand, paraffin wax, frozen water, solid polyethylene and combinations thereof, wherein the particles comprise or are coated with frozen water; and

(a) a material that has a heat of fusion greater than 20 cal/g;

or

(b) a material that has a heat of sublimation greater than 500 J·

g<sup>−

1</sup>;

or

(c) both (a) and (b).

14. The cryogenic injection composition of claim 13, further comprising a surfactant selected from among cationic, anionic, non-ionic, amphoteric, zwitterionic and silicone surfactants and a combination thereof.

15. The cryogenic injection composition of claim 13, wherein the metal is selected from among lithium, beryllium, aluminum, titanium, iron, chromium, zinc, copper, silver, cadmium, tin, tungsten, gold, bismuth, brass, cobalt, chrome nickel steel, iridium, lead, magnesium, molybdenum, nickel, platinum, carbon steel, stainless steel or a combination or alloy thereof.

16. The cryogenic injection composition of claim 13, wherein the oxide is selected from among an oxide of alumina, aluminum, barium, beryllium, bismuth, chromium, cobalt, copper, gadolinium iridium, iron, magnesium, manganese, molybdenum, nickel, niobium, silica, silicon, silver, tantalum, thorium, tin, titanium, tungsten, vanadium, yttrium, zinc, zirconia or zirconium or combinations thereof.

17. The cryogenic injection composition of claim 13, wherein:

(a) the particles are hollow;

or

(b) the particles contain entrapped gas.

18. The cryogenic injection composition of claim 13, wherein:

the particles have a diameter between 1 μ

m and 10 μ

m;

or

the particles have a diameter less than 1000 nm.

19. The cryogenic injection composition of claim 13, wherein the particles are of a shape selected from among cubes, flakes, granules, cylinders, rings, rods, needles, prisms, disks, fibers, pyramids, spheres, spheroids, prolate spheroids, oblate spheroids, ellipsoids, ovoids and random non-geometric shapes and combinations of these shapes.

20. The cryogenic injection composition of claim 13, wherein the particles have a specific surface area in a range from at or about 0.1 m²/g to at or about 500 m²/g.

21. The cryogenic injection composition of claim 13, wherein the carbon nanostructures are selected from among carbon nanotubes, carbon buckyballs, carbon nanoribbons and carbon nanowires and combinations thereof.

22. A method for freezing at least a portion of a flowing fluid in a conduit, comprising injecting via an injector a cryogenic injection composition of claim 13 into the fluid in the pipeline, wherein the injection of the cryogenic injection composition results in a reduction in thermal energy in the flowing fluid within the conduit thereby reducing or eliminating the flow of fluid through the conduit.

23. The method of claim 22, wherein the fluid within the conduit comprises a hydrocarbon.

24. The method of claim 22, the cryogenic injection composition further comprising a material having a high latent heat of fusion or a high heat of sublimation.

25. A cryogenic injection composition, comprising:

a fluid cryogen selected from among liquid nitrogen, liquid oxygen, liquid helium, liquid neon, liquid methane, liquid natural gas, liquid argon, liquid nitrous oxide, liquid carbon dioxide, liquid chlorofluorocarbons and combinations thereof;

a plurality of frozen beads comprising a frozen solvent and particles having a diameter of 10 μ

m or less, the particles comprising a material having a specific heat capacity (c_p) from about 0.1 J·

g<sup>−

1</sup>K<sup>−

1</sup> to about 2.5 J·

g<sup>−

1</sup>K<sup>−

1</sup>, wherein;

the particles are contained within the frozen beads;

or

the particles are contained on the surface of the frozen beads;

or

the particles are on the surface of and contained within the frozen beads.

26. The cryogenic injection composition of claim 25, wherein the frozen bead further comprises a material having a high latent heat of fusion or high heat of sublimation.

27. The cryogenic injection composition of claim 25, wherein the frozen bead further comprises a surface active agent selected from among an anionic surfactant, a cationic surfactant, a zwitterionic surfactant, a non-ionic surfactant and a silicone surfactant and a combination thereof.

28. A method for modulating flow of a fluid in a conduit, comprising:

activating an injection device affixed to the conduit to introduce into the fluid within the conduit the cryogenic injection composition of claim 25;

wherein the injection of the cryogenic injection composition results in a reduction in thermal energy in the flowing fluid within the conduit thereby reducing or eliminating the flow of fluid through the conduit.

29. The method of claim 28, wherein:

the cryogenic injection composition further comprises frozen beads comprising a material having a high latent heat of fusion or a high heat of sublimation; and

the solvent is selected to have a melting point below the initial temperature of the fluid flowing within the conduit.

30. The method of claim 28, wherein the cryogenic injection composition further comprises a surfactant selected from among an anionic surfactant, a cationic surfactant, a zwitterionic surfactant, a non-ionic surfactant and a silicone surfactant and a combination thereof.

31. The method of claim 28, wherein the carbon nanostructures of the cryogenic injection composition are selected from among carbon nanotubes, carbon buckyballs, carbon nanoribbons and carbon nanowires and combinations thereof.

32. The method of claim 28, wherein:

the particles of the frozen beads have a shape selected from among cubes, flakes, granules, cylinders, rings, rods, needles, prisms, disks, fibers, pyramids, spheres, spheroids, prolate spheroids, oblate spheroids, ellipsoids, ovoids and random non-geometric shapes and combinations of these shapes; and

the particles of the frozen beads are hollow or contain entrapped gas.

33. The cryogenic injection composition of claim 25, wherein the solvent comprises acetaldehyde, acetone, acetonitrile, acrolein, benzene, benzonitrile, bromo-benzene, butanol, butyl acetate, n-butyl amine, t-butyl amine, butyl bromide, carbitol acetate, carbon disulfide, carbon tetrachloride, chlorobenzene, chloroform, cyclohexane, cyclohexanone, cyclopentane, m-dichlorobenzene, o-dichloro-benzene, diethyl carbitol, diethyl ether, dioxane, ethanol, ethyl acetate, ethyl bromide, ethylene glycol, ethyl methyl ketone, glycerin, heptane, heptanone, hexane, hexanol, 1,5-hexadiene, isoamyl acetate, isooctane, isopentane, isopropanol, methanol, methyl cyclohexane, nitroethane, nitromethane, n-octane, octanol, i-pentane, m-pentane, propanol, propylene glycol, pyridine, toluene, thiophene, trichloroethylene, water, m-xylene, p-xylene or a combination thereof.

34. The cryogenic injection composition of claim 25, wherein:

the particles of the frozen beads comprise a metal selected from among copper, brass, beryllium, cadmium, cobalt, chrome nickel steel, gold, silver, iridium, iron, lead, magnesium, molybdenum, nickel, platinum, tin, zinc, carbon steel, stainless steel and any combination or alloy thereof;

or

the particles of the frozen beads comprise an oxide selected from among an oxide of alumina, aluminum, barium, beryllium, bismuth, chromium, cobalt, copper, gadolinium iridium, iron, magnesium, manganese, molybdenum, nickel, niobium, silica, silicon, silver, tantalum, thorium, tin, titanium, tungsten, vanadium, yttrium, zinc, zirconia or zirconium or combinations thereof.

35. The cryogenic injection composition of claim 25, further comprising frozen beads comprising a material having a high latent heat of fusion or a high heat of sublimation.