Optical device and system for solid-state lighting

• US 9,677,738 B2
• Filed: 03/14/2014
• Issued: 06/13/2017
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: 1947796 Ontario Inc.
• Original Assignee: 1947796 Ontario Inc.
• Inventors: Sun, Jie, Hart, Christopher, Naor, Stephen
• Primary Examiner(s): Chavez, Renee
• Assistant Examiner(s): Kryukova, Erin
• Application Number:
  US14/211,124
• Publication Number:
  US 20140268802A1
• Time in Patent Office: 1,187 Days
• Field of Search: 362244
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21K 9/60 Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction
• CPC Class Codes: F21V 29/773 the planes containing the fins or blades having the direction of the light emitting axis
• CPC Class Codes: F21V 29/83 the elements having apertures, ducts or channels, e.g. heat radiation holes
• CPC Class Codes: F21V 3/00 Globes; Bowls; Cover glasses with refracting properties F21V5/00; with reflecting properties F21V7/00; characterised by cooling arrangements F21V29/506
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

An optical device for transforming an input light distribution from an LED light source to provide an omni-directional output light distribution for solid-state lighting is disclosed. The optical device has a conical form, comprising first and second coaxial cones of different refractive index, defined by coaxial inner and outer cone surfaces, which converge from a cone base to a rounded tip at the apex. Preferably, each of the inner and outer cone surfaces comprises a plurality of conical facets defining a grating structure. The inner cone, i.e. air cavity, is directly coupled to an LED emitter area. Cone angles and spacings of conical facets, defining inner and outer gratings, are tailored to reshape a predetermined input light distribution. Apertures assist in heat dissipation. A lightweight, compact device with high transmission efficiency can be manufactured at low cost by one-step injection molding from an optical-grade polymer, such as PMMA.

Claims

1. An optical device for transforming an input light distribution from a solid-state light-emitting device (LED) light source to provide an omni-directional output light distribution, the optical device comprising:

a conical body of an optically-transparent material comprising an inner cone surface and an outer cone surface surrounding a longitudinal axis;

the inner and outer cone surfaces converging coaxially from a base of the conical body to a convexly rounded tip at an apex of the conical body for transmitting light upwardly therethrough, and defining an outer cone of the optically-transparent material, having a first refractive index n₁, and an inner cone comprising a cavity containing a transparent optical medium of a second refractive index n_z, wherein n₁>

n₂;

the inner cone having a diameter (d) at the base of the conical body for coupling to a light-emitting surface of the LED light source and receiving therefrom a predetermined input light distribution;

the inner cone surface comprising an inner grating structure comprising a first plurality of conical facets, and a first plurality of cylindrical spacing facets parallel to the longitudinal axis;

the outer cone surface comprising an outer grating structure comprising a second plurality of conical facets, and a second plurality of cylindrical spacing facets parallel to the longitudinal axis;

said first and second plurality of conical facets extending upwardly from the first and second cylindrical spacing facets, respectively, and tapering inwardly towards the apex of the conical body, and cone angles of the first and second plurality of conical facets being configured to reshape the predetermined input light distribution from the LED light source and generate an omni-directional output light distribution.

2. The optical device of claim 1, wherein the inner and outer cone surfaces extend respectively to the convexly a rounded tip of inner radius r and outer radius R at the apex of the cone body, and at the apex of the cone body, the inner and outer cone surfaces have an inner height h and an outer height H, respectively;

said parameters h and H, and r and R, and said cone angles of the first and second plurality of conical facets defining an optical transform function for generating the omni-directional output light distribution from said predetermined input light distribution.

3. The optical device of claim 2, wherein cone angles of each of the plurality of conical facets of the inner grating structure are defined by inner angles θ

_inner and φ

_inner, and cone angles of each of the plurality of conical facets of the outer grating structure are defined by outer angles θ

_outer and φ

_outer.

4. The optical device of claim 1, wherein the inner and outer surfaces are defined respectively by an inner cone angle φ

between diametrically opposed points on the inner cone surface, and an outer cone angle Θ

between diametrically opposed points on the outer cone surface, each of φ and

Θ

being less than 90°

.

5. The optical device of claim 1, wherein each of the inner grating structure and the outer grating structure comprises a series of said plurality of conical facets and alternating cylindrical spacing facets, diminishing in diameter towards the apex of the conical body.

6. The optical device of claim 1, wherein the respective cone angles and spacings of the first and second plurality of conical facets vary along a respective length of each of the inner and outer grating structures.

7. The optical device of claim 1, wherein the cone angles and spacings of the first plurality of conical facets defining the inner grating structure are different from the cone angles and spacings of the second plurality of conical facets defining the outer grating structure.

8. The optical device of claim 1, wherein said first and second plurality of conical facets of the respective inner and outer grating structures each comprise one or more groups of conical facets, each group comprising a set of concentric annular conical facets similar in at least one of cone angle and size, and diminishing in diameter towards the apex, each group being different, in at least one of size and cone angle of the conical facets, from other groups.

9. The optical device of claim 1, wherein said first and second plurality of spacing facets each comprise a plurality of groups of spacing facets, wherein each group of spacing facets vary in height from group to group.

10. The optical device of claim 1, wherein the inner cone comprises an air or gas filled cavity;

wherein the second refractive index n₂ is approximately 1.

11. The optical device of claim 10, wherein the optically-transparent material comprises glass or PMMA having a refractive index between 1.49 and 1.57.

12. The optical device of claim 1, wherein at the base of the conical body, the inner and outer cone surfaces extend radially outwards to form a base region of the optical device for mounting to a substrate of the LED light source and wherein the base region comprises a plurality of ventilation apertures for the cavity.

13. The optical device of claim 12, wherein the base region comprises a flange extending around the base of the cone body, said flange providing a support surface for mounting to the substrate of the LED light source, and wherein the plurality of ventilation apertures are arranged around the flange.

14. The optical device of claim 1, for generating, from an LED light source having a substantially flat light-emitting surface, a light distribution over a solid angle greater than one hemisphere.

15. The optical device of claim 1, wherein the inner and outer cone surfaces and the first and second plurality of conical facets of the conical body taper inwardly towards the apex, for fabrication by a process comprising one-step injection molding from said optically-transparent material.

16. The optical device of claim 1, having transmission efficiency of about 85% over the visible spectral range.

17. A solid-state lighting (SSL) system comprising an assembly of the solid-state light-emitting device (LED) light source and the optical device as defined in claim 1, wherein:

the solid-state light-emitting device comprises a substrate having a substantially planar light-emitting surface, and wherein the inner cone of the optical device is aligned over the light-emitting surface to collect light emitted therefrom for transforming an input light distribution from the solid-state light-emitting device (LED) to provide an omni-directional output light distribution.

18. The system of claim 17, wherein the light-emitting surface comprises a substantially planar light-emitting surface of a diameter d, and wherein the diameter of the inner cone at the cone base matches the diameter d of the light-emitting surface.