Intelligent ventilating safety range hood control system

• US 9,677,772 B2
• Filed: 02/21/2013
• Issued: 06/13/2017
• Est. Priority Date: 02/21/2013
• Status: Active Grant

• Current Assignee: Rain Mountain LLC
• Original Assignee: Rain Mountain LLC
• Inventors: Siegel, Robert, Lewandowski, Robert
• Primary Examiner(s): McAllister, Steven B
• Assistant Examiner(s): Cotov, Jonathan
• Application Number:
  US13/772,902
• Publication Number:
  US 20140230662A1
• Time in Patent Office: 1,573 Days
• Field of Search: 126299 R, 454 61
• CPC Class Codes: F24C 15/2021 Arrangement or mounting of control or safety systems

Abstract

An improved control system for a range hood that is capable of automatically responding to various air quality parameters including heat, smoke, carbon monoxide, humidity, and others. The system contains a number of features that, combining aspects of open-loop and closed loop control, manage the system dynamics for smoother operation, respond to both level and rate signals and compensate for background conditions and sensor variability by using relative values.

Claims

1. A method for automatic control of range ventilation, designed to balance the objectives of maintaining air quality, reducing unnecessary loss of conditioned air and minimizing objectionable noise;

the method comprising;

configuring one or more sensors to sense one or more hazards generated in the operation of a residential cooking appliance; and

communicate with a processor that executes an event detection program that, sensing information related to the one or more hazards by reading the sensor data with fan or fans off or at a predetermined minimal sampling air volume, and evaluating said data with respect to either set threshold levels or multiple sampling intervals of varying length, is able to detect the occurrence of a stove-related event such as a gas leak or the onset of cooking; and

classify the event into one of several behavioral categories such as;

threshold-exceeding, gradually-changing and rapidly-changing;

wherein the step of determining a gradually or rapidly-changing category related to one or more hazards comprises monitoring any one or more parameters over one or more specified time intervals to see if the parameter reading has changed by a specified minimum amount during said interval;

wherein the algorithm watches each parameter for X seconds, looking, as an example, for a rise of Y degrees, or Z % contamination, to determine a rate of change R1, wherein R1 might be gradual, R2 moderate, R3 rapid and so forth;

these rates can then be communicated to a user or used to adjust response program parameters.

2. The method of claim 1, wherein the-step of determining the sensitivity of response Includes:

reading a user-selected control setting adjusting the duration of sampling intervals during which the program looks for a sensed parameter change;

thus, a user more concerned with safety can set the sensitivity high, while a user more concerned with reducing noise and energy use can set it lower.

3. The method of claim 1, wherein the step of determining a threshold-exceeded category comprises comparing sensor readings related to the one or more hazards to threshold levels that are adjusted relative to the ambient environmental conditions;

the algorithm monitors ambient conditions around the clock, searching for a stable periods of at least T minutes to be used as a reference for the next time the algorithm is utilized;

when run, the algorithm uses the most recent stable period as reference;

once an event has been detected, calibration is locked until the event is cleared.

4. The method of claim 1, wherein the program provides the energy-saving option to direct exhaust indoors except when the sensors indicate the presence of potentially harmful effluents in which case the controller automatically opens a damper capable of diverting exhaust outside.

5. A method for automatic control of range ventilation designed to balance the objectives of maintaining air quality, reducing energy loss, and minimizing objectionable noise, incorporating:

sensors to detect one or more air quality effects generated in the operation of a cooking appliance; and

communicate with a processor that executes an event response program that oversees the response to a detected event including deployment of one or more alarms and control of the fan or fans to deliver ventilation airflow appropriate to a determined category comprising the following steps;

programmatically reducing the speed of at least one of the one or more fans;

repeating the step of sensing information related to the one or more hazards via the sensors;

to determine whether the event is unchanged, if it should be reclassified or if it has concluded, and controlling the one or more fans or alarms based on the appropriate response;

wherein when periodic air sampling under controlled air flow reduction determines that the event has not concluded, the program returns to its entry point;

when the event is determined to have concluded, the airflow is reduced to the initial condition, either off or at some sampling volume, and then the program terminates.

6. The method of claim 5 where the user can control the desired system behavior by specifying the intensity of response which adjusts variables that control fan speed associated with each category.

7. The method of claim 5 where the user can select the desired system behavior by specifying the duration of response which adjusts variables that determine when the event is considered to have concluded;

this will impact the overall rate at which the fan speed will be reduced, in order to allow sensors to “

listen”

to the environmental factors.

8. A system for automatically controlling range ventilation designed to balance the objectives of maintaining air quality, reducing energy loss, and minimizing objectionable noise, the system comprising:

sensors to detect one or more air quality effects generated in the operation of a cooking appliance;

a processor that executes a control program with two distinct phases;

the first being a monitoring program that, by reading the sensor data with fan or fans off or at a predetermined minimal sampling air volume, and evaluating said data with respect to set threshold levels or sampling intervals for detecting rate of change, is able to detect the occurrence of a stove-related event such as a gas leak or the onset of cooking; and

then classify the event into one of several behavioral categories such as;

threshold-exceeded, gradually-changing and rapidly-changing;

the second, being a response program, takes over when an event has been detected, that oversees the response to said event including deployment of one or more alarms and control of the fan or fans to deliver ventilation airflow appropriate to the determined category, while programmatically reducing airflow in a controlled manner to enable periodic air sampling, while still ventilating, to determine whether the event is unchanged, if it should be reclassified and the response updated, or if it has concluded.

9. The system of claim 8, further comprising a control capable of accepting a user-selected input to adjust system behavior, wherein said control adjusts the duration of sampling intervals during which the program looks for a sensed parameter change, thus allowing a user more concerned with safety to set the sensitivity high, while a user more concerned with reducing noise and energy use can set it lower.

10. The system of claim 8, further comprising one or more additional sensors, wherein said one or more additional sensors are capable of sampling ambient elements related to the one or more hazards around the clock, searching for a stable periods of at least T minutes to determine a set of background conditions to be used as a reference for the next time the algorithm is utilized;

when run, the algorithm uses the most recent stable period as reference;

a threshold-exceeded category is determined by comparing sensor readings to threshold levels that are adjusted relative to said ambient reference levels;

once an event has been detected, this calibration process is locked until the event is cleared.

11. The system of claim 8, where a gradually or rapidly-changing category is determined by monitoring any one or more parameters over one or more specified time intervals to see if the parameter reading has changed by a specified minimum amount, during said interval the algorithm watches each parameter for X seconds, looking, as an example, for a rise of Y degrees, or Z % contamination, to determine the rate of change R1, where R1 might be gradual, R2 moderate, R3 rapid and so forth;

these rates can then be communicated to user and to adjust response program parameters.

12. The system of claim 8, further comprising a notification system capable of providing a notification, wherein said notification system comprises a user interface, colored lights, an alphanumeric display, an electronic remote messaging component, and/or an audible alarm.

13. The system of claim 12, further comprising a proximity unit capable of judging the proximity of the user, wherein the notification is adjusted based on the proximity of the user.

14. The system of claim 8, wherein the program provides the energy-saving option to direct exhaust indoors except when the sensors indicate the presence of potentially harmful effluents in which case the controller automatically activates a damper capable of diverting exhaust inside and outside to ensure that exhaust is directed outside.

15. The system of claim 8 where if periodic air sampling under controlled air flow reduction in phase 2 (the response program) determines that the event has not concluded, the program remains in phase 2;

if the category of event has changed, the response is updated commensurate with the category;

if the event is determined to have concluded, the airflow is reduced to the initial condition and control is returned to the first phase.

16. The system of claim 8 where the user can control the desired system behavior by specifying the intensity of response which adjusts variables that control fan speed associated with each category.

17. The system of claim 8 where the user can select the desired system behavior by specifying the duration of response which adjusts variables that determine when the event is considered to have concluded;

this will impact the overall rate at which the fan speed will be reduced, in order to allow sensors to “

listen”

to the environmental factors.