Pressure-sensing hose

• US 9,677,967 B2
• Filed: 11/22/2011
• Issued: 06/13/2017
• Est. Priority Date: 11/22/2010
• Status: Active Grant

• Current Assignee: Danfoss A/S
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Pereira, Luis R., Juds, Mark A., Al-Atat, Hassan
• Primary Examiner(s): Toatley, Gregory J
• Assistant Examiner(s): Ishizuka, Yoshihisa
• Application Number:
  US13/302,692
• Publication Number:
  US 20120136592A1
• Time in Patent Office: 2,030 Days
• Field of Search: 702 47, 702 50, 702 52, 703 2
• CPC Class Codes: F16L 11/086 two layers
• CPC Class Codes: F16L 33/2076 by plastic deformation
• CPC Class Codes: G01M 5/0025 of elongated objects, e.g. pipes, masts, towers or railways G01M5/0058 takes precedence
• CPC Class Codes: G01M 5/0033 by determining damage, crack or wear
• CPC Class Codes: G01M 5/0083 by measuring variation of impedance, e.g. resistance, capacitance, induction

Abstract

A pressure-sensing hose assembly and method of its use are disclosed. In an example aspect, the pressure sensing hose assembly includes a hose assembly including a hose having first and second conductive layers and a circuit electrically connected to the first and second conductive layers of the hose assembly. The circuit generates an electrical response across the first and second conductive layers of the hose assembly. The pressure-sensing hose assembly further includes a computing system configured to receive the electrical response and estimate a pressure within the hose assembly based on the electrical response.

Claims

1. A pressure-sensing hose assembly comprising:

a hose assembly including a hose having first and second conductive layers and an insulative elastomer layer positioned between the first and second conductive layers;

a circuit electrically connected to the first and second conductive layers of the hose assembly, the circuit generating an electrical signal across the first and second conductive layers of the hose assembly, wherein the hose assembly generates an electrical response to the electrical signal;

a computing system configured to;

receive the electrical response;

calculate a hose resistance and a hose capacitance based on the electrical response; and

estimate a pressure within the hose assembly based on the electrical response,

wherein the computing system is configured to;

estimate the pressure within the hose assembly by estimating a change in wall thickness of the hose assembly based at least in part on the hose capacitance and the hose resistance;

apply a hysteresis model to the estimated change in wall thickness to estimate pressure within the hose assembly, the hysteresis model based on a previous elastomeric compression, the pressure, and one or more physical characteristics of the hose assembly; and

output the pressure estimated based on the applied hysteresis model.

2. The pressure-sensing hose assembly of claim 1, wherein the pressure is a hydraulic pressure within the hose assembly.

3. The pressure-sensing hose assembly of claim 1, wherein the computing system is configured to apply an algorithm to estimate a wall thickness of the hose assembly, the computing system further configured to apply a hysteresis model to estimate the pressure based on a change in wall thickness over time.

4. The pressure-sensing hose assembly of claim 1, wherein the first and second conductive layers comprise concentrically disposed inner and outer conductive layers.

5. The pressure-sensing hose assembly of claim 1, wherein the wall thickness includes a thickness of the insulative elastomer layer.

6. The pressure-sensing hose assembly of claim 5, wherein the one or more physical characteristics of the hose assembly include a length of the hose and radii of the first and second conductive layers.

7. The pressure-sensing hose assembly of claim 5, wherein the one or more physical characteristics of the hose assembly include materials used in the hose assembly.

8. The pressure-sensing hose assembly of claim 1, wherein the circuit comprises a monitoring circuit including a voltage source and a scalar resistor.

9. A method of sensing an internal pressure of a hose assembly, the method comprising:

applying an electrical signal to a hose assembly;

calculating a hose resistance and a hose capacitance based on a response of the hose assembly to the electrical signal;

estimating a pressure within the hose assembly based at least in part on the response, wherein estimating the pressure within the hose assembly includes;

estimating a change in wall thickness of the hose assembly based at least in part on the hose capacitance and the hose resistance;

applying a hysteresis model to the estimated change in wall thickness to estimate pressure within the hose assembly, the hysteresis model based on a previous elastomeric compression, the pressure, and one or more physical characteristics of the hose assembly; and

outputting the pressure estimated based on the applied hysteresis model;

wherein applying an electrical signal to the

hose assembly comprises applying a voltage across first and second conductive layers of the hose assembly using a monitoring circuit.

10. The method of claim 9, wherein the circuit includes a voltage source and a scalar resistor.

11. The method of claim 9, wherein the hysteresis model is empirically determined for a particular set of materials used in the hose assembly.

12. The method of claim 9, wherein the hysteresis model relates to responsiveness of a change in thickness of an elastomeric layer positioned between first and second conductive layers of the hose assembly.

13. The method of claim 12, wherein the hysteresis model is represented by the following equation:

X₂(t)=X₂(t−

1)*e<sup>−

t</sup>*^β

+P(t)*α

*(1−

e<sup>−

t</sup>*^β

);

wherein α and

β

are constants determined based on a selection of materials used to manufacture the hose assembly, P(t) represents a current pressure, and X₂(t) represents elastomeric compression of the hose assembly.

14. A method of sensing an internal pressure of a hose assembly, the method comprising:

applying a voltage across first and second concentric conductive layers of a hose assembly separated by an elastomeric insulating layer;

determining a voltage drop across the hose assembly;

calculating a resistance and capacitance of the hose assembly based on the voltage drop across the hose assembly;

estimating a change in wall thickness of the hose assembly based at least in part on the resistance and capacitance;

applying a hysteresis model to the estimated change in wall thickness to estimate pressure within the hose assembly, the hysteresis model based on a previous elastomeric compression, the pressure, and one or more physical characteristics of the hose assembly; and

outputting the pressure estimated based on the applied hysteresis model.