Infrared sensor with multiple sources for gas measurement

• US 9,678,010 B2
• Filed: 06/27/2014
• Issued: 06/13/2017
• Est. Priority Date: 09/23/2011
• Status: Active Grant

• Current Assignee: Mine Safety Appliances Company (MSA Safety, Inc.)
• Original Assignee: MSA Technology, LLC (MSA Safety, Inc.)
• Inventors: Schuler, Frederick J., Trautzsch, Thomas, Starta, Christopher D., Uber, Robert E.
• Primary Examiner(s): Gaworecki, Mark R
• Application Number:
  US14/317,070
• Publication Number:
  US 20140306112A1
• Time in Patent Office: 1,082 Days
• Field of Search: 2503417
• CPC Class Codes: G01N 21/3151 using two sources of radiation of different wavelengths G01N21/33 - G01N21/39 take precedence
• CPC Class Codes: G01N 21/3504 for analysing gases, e.g. multi-gas analysis
• CPC Class Codes: G01N 21/59 Transmissivity G01N21/25 takes precedence
• CPC Class Codes: G01N 2201/023 Controlling conditions in casing
• CPC Class Codes: G01N 2201/0636 Reflectors
• CPC Class Codes: G01N 2201/0662 Comparing measurements on two or more paths in one sample

Abstract

A closed path infrared sensor includes an enclosure, a first energy source within the enclosure, at least a second energy source within the enclosure, at least one detector system within the enclosure and a mirror system external to the enclosure and spaced from the enclosure. The mirror system reflects energy from the first energy source to the at least one detector system via a first analytical path and reflects energy from the second energy source to the at least one detector system via a second analytical path. Each of the first analytical path and the second analytical path are less than two feet in length.

Claims

1. A closed path infrared sensor for detection of a gas analyte, comprising:

an enclosure,

a first energy source within the enclosure which emits energy at a first wavelength absorbed by the analyte,

at least a second energy source within the enclosure which emits energy at a second wavelength absorbed by the analyte,

at least one detector system within the enclosure, and

a mirror system external to the enclosure and spaced from the enclosure, the mirror system reflecting energy from the first energy source to the at least one detector system via a first analytical path to output a first analytical signal indicative of gas concentration in an environment external to the enclosure and reflecting energy from the second energy source to the at least one detector system via a second analytical path to output a second analytical signal indicative of gas concentration in the environment external to the enclosure, each of the first analytical path and the second analytical path being less than two feet in length.

2. The sensor of claim 1 wherein each of the first analytical path and the second analytical path is less than one foot in length.

3. The sensor of claim 1 wherein each of the first analytical path and the second analytical path is less than six inches in length.

4. The sensor of claim 1 wherein the mirror system comprises a first mirror section having a concave shape over at least a portion of a surface thereof and a second mirror section having a concave shape over at least a portion of a surface thereof.

5. The sensor of claim 4 wherein the surface of the first mirror section and the surface of the second mirror section intersect.

6. The sensor of claim 5 wherein the first analytical path and the second analytical paths are of approximately the same length.

7. The sensor of claim 6 wherein the enclosure comprises a window transmissive of infrared energy positioned between the first energy source, the second energy source, the at least one detector system and the mirror system, a length of the first analytical path within the enclosure is less than 10% of a total length of the first analytical path, and a length of the second analytical path within the enclosure is less than 10% of a total length of the second analytical path.

8. The sensor of claim 7 wherein the length of the first analytical path within the enclosure is less than 5% of the total length of the first analytical path, and the length of the second analytical path within the enclosure is less than 5% of the total length of the second analytical path.

9. The sensor of claim 5 wherein the first mirror section and the second mirror section are formed on a monolithic base.

10. The sensor of claim 9 wherein the monolithic base is formed from a polymeric material upon which a reflective surface is supported.

11. The sensor of claim 9 wherein the mirror system is supported upon a mirror support that is spaced from the enclosure by at least one extending member in operative connection with the enclosure.

12. The sensor of claim 1 wherein the enclosure comprises a window transmissive of infrared energy positioned between the first energy source, the second energy source, the at least one detector system and the mirror system, a length of the first analytical path within the enclosure is less than 10% of a total length of the first analytical path, and a length of the second analytical path within the enclosure is less than 10% of a total length of the second analytical path.

13. The sensor of claim 1 wherein the at least one detector system is a multi-channel detector system including a housing and a beam splitter within housing.

14. The sensor of claim 13 wherein the beam splitter is adapted to split incident infrared light energy into two beams, wherein one beam is directed to a reference channel and another beam is directed to an analytical channel.

15. The sensor of claim 1 wherein the first energy source is modulated at a first frequency and the second energy source is modulated at a second frequency different from the first frequency.

16. The sensor of claim 1 wherein the mirror system comprises a first mirror defining the first analytical path and a second mirror defining the second analytical path, wherein the first mirror is located at a first position and the second mirror is located at a second position different from the first position so that a length of the first analytical path is different from a length of the second analytical path.

17. The sensor of claim 16 wherein each of the first analytical path and the second analytical path is less than one foot in length.

18. The sensor of claim 16 wherein each of the first analytical path and the second analytical path is less than six inches in length.

19. The sensor of claim 18 wherein the enclosure comprises a window transmissive of infrared energy positioned between the first energy source, the second energy source, the at least one detector system and the mirror system, a length of the first analytical path within the enclosure is less than 10% of a total length of the first analytical path, and a length of the second analytical path within the enclosure is less than 10% of a total length of the second analytical path.

20. A method of detecting a gas analyte, comprising:

exciting a first energy source positioned within an enclosure such that energy from the first energy source, which has a first wavelength absorbed by the gas analyte, impinges upon a mirror system positioned external to the enclosure and spaced from the enclosure, the mirror system reflecting energy from the first energy source to at least one detector system positioned within the enclosure via a first analytical path to output a first analytical signal indicative of concentration of the gas in an environment external to the enclosure,

exciting at least a second energy source positioned within an enclosure such that energy from the second energy source, which has a second wavelength absorbed by the gas analyte, impinges upon the mirror system, the mirror system reflecting energy from the second energy source to the at least one detector system via a second analytical path, which is different from the first analytical path, to output a second analytical signal indicative of the concentration of the gas analyte in the environment external to the enclosure, each of the first analytical path and the second analytical path being less than two feet in length; and

determining the concentration of the gas analyte in the environment external to the enclosure based upon the first analytical signal output from the detector system corresponding to the first analytical path and the second analytical signal output from the detector system corresponding to the second analytical path.