Apparatus and methods thereof for power consumption measurement at circuit breaker points

• US 9,678,113 B2
• Filed: 03/25/2016
• Issued: 06/13/2017
• Est. Priority Date: 04/16/2009
• Status: Active Grant

• Current Assignee: Panoramic Power Ltd. (NRG Energy, Inc.)
• Original Assignee: Panoramic Power Ltd. (NRG Energy, Inc.)
• Inventors: Shamir, Adi, Wijsboom, Dan, Almagor, David
• Primary Examiner(s): Le, Son
• Assistant Examiner(s): DICKINSON, DUSTIN R
• Application Number:
  US15/081,656
• Publication Number:
  US 20160231361A1
• Time in Patent Office: 445 Days
• CPC Class Codes: G01R 15/183 using transformers with a magnetic core
• CPC Class Codes: G01R 15/186 using current transformers with a core consisting of two or more parts, e.g. clamp-on type G01R15/142 - G01R15/16 take precedence; tong testers G01R1/22
• CPC Class Codes: G01R 21/06 by measuring current and voltage G01R21/08 - G01R21/133 take precedence
• CPC Class Codes: G01R 22/063 related to remote communication
• CPC Class Codes: H01F 38/32 Circuit arrangements
• CPC Class Codes: H01F 38/38 for polyphase ac
• CPC Class Codes: H02M 3/1582 Buck-boost converters H02M3/1584 takes precedence
• CPC Class Codes: Y02B 90/20 Smart grids as enabling technology in buildings sector smart grids supporting the management or operation of end-user stationary applications in general, or like technologies with no associated climate change mitigation effect Y04S20/00
• CPC Class Codes: Y04S 20/30 Smart metering, e.g. specially adapted for remote reading

Abstract

Apparatus and methods are provided for the measurement of power consumption at points of interest, such as circuit breakers, machines, and the like. Accordingly, means are provided for measurement of power consumption for each electrical sub-network that is controlled by a circuit breaker. Each apparatus is enabled to communicate its respective data, in an environment of a plurality of such apparatuses, to a management unit which is enabled to provide finer granularity power consumption profiles. Challenges of measuring relatively low supply currents, wireless operation in an environment of a large number of apparatuses, and self-powering are addressed.

Claims

1. An apparatus comprising:

at least one analog section comprising a current transformer comprising a transformer core configured to mount around an alternating current (AC) power line making it a primary winding of the current transformer, the analog section for harvesting energy from a secondary winding wound around the transformer core, and storing it for use by components of the apparatus, a switch for connecting the secondary windings terminals between sampling of a current by a sense resistor and harvesting energy, and a resonance capacitor coupled in parallel to the secondary winding of the current transformer to resonate with the secondary winding inductance at a primary frequency, the resonance capacitor'"'"'s value being selected so that maximum resonance is achieved at low primary currents;

a microcontroller coupled to the at least one analog section to receive harvested energy, to at least an analog signal responsive to the alternating current in the AC power line by the sense resistor, and to at least the switch, wherein the microcontroller is configured to control the switch to connect the secondary windings terminals between sampling of a current by a sense resistor and harvesting energy;

a memory coupled to the microcontroller; and

a transmitter enabled to periodically transmit, under the control of the microcontroller, information responsive to the power consumption of a load connected to the power line;

wherein the current through the AC power line, when present, being of a fixed frequency;

wherein the current flowing through a circuit breaker connected to the AC power line ranges from a maximum current to low currents and is the fixed frequency of the current flowing though the AC power line; and

wherein the resonance capacitor'"'"'s value being selected to achieve resonance at the fixed frequency of the current flowing through the circuit breaker, at a low range of current through the circuit breaker, and at a low non-linear range of a magnetization curve of the transformer core.

2. The apparatus of claim 1, wherein the sense resistor is coupled to a secondary winding of the current transformer, and has a resistance which is smaller than the resistance of the secondary winding.

3. The apparatus of claim 1, further comprising:

a diode bridge coupled in parallel to the secondary winding of the current transformer.

4. The apparatus of claim 1, further comprising:

an enclosure to house therein the at least one analog section, the microcontroller, the memory and the transmitter, wherein the enclosure is designed to mount around a power line connected in proximity of a circuit breaker of a plurality of circuit breakers in a circuit breakers'"'"' closet.

5. The apparatus of claim 4, wherein the switching comprises use of a first switch operative in the positive phase of the AC cycle and a second switch operative in the negative phase of the AC cycle.

6. The apparatus of claim 1, further comprising:

a voltage multiplier coupled in parallel to the secondary winding of the current transformer.

7. The apparatus of claim 1, wherein the sense resistor is connected to both the secondary winding of the current transformer and the resonance capacitor, and has a resistance which is smaller than the resistance of the secondary winding.

8. The apparatus of claim 1, further comprising:

a diode bridge coupled in parallel to the secondary winding of the current transformer and in parallel to the resonance capacitor.

9. The apparatus of claim 1, further comprising:

a voltage multiplier coupled in parallel to the secondary winding of the current transformer and in parallel to the resonance capacitor.

10. The apparatus of claim 1, wherein the fixed frequency is one of:

50 Hz or 60 Hz.

11. A method for sensing power consumption by an analog section of a self-powered power sensor (SPPS), comprising:

controlling a switch by a microcontroller of the SPPS to alternate between current sensing using a sense resistor and power harvesting;

activating a transmitter of the SPPS for transmission;

transmitting information respective of power sensed by the sense resistor upon determination that the SPPS has accumulated sufficient power for transmission; and

deactivating the transmitter of the SPPS;

the SPPS comprising;

an along section comprising a current transformer, a sense capacitor coupled to a secondary winding of the current transformer, the switch and the sense resistor, the microcontroller coupled to the analog section, a memory coupled to the microcontroller, and the transmitter coupled to the microcontroller;

wherein the sense capacitor is selected to resonate with the secondary winding at a primary frequency, the resonance capacitor'"'"'s value being selected so that maximum resonance is achieved at low primary currents;

wherein the sense capacitor is coupled in parallel to the secondary winding of the current transformer;

wherein the primary frequency is a fixed frequency of a primary winding current of the current transformer, the primary winding being an alternate current power line; and

wherein a capacitance of the sense capacitor being selected to achieve resonance at the fixed frequency of the primary winding current of the current transformer, at low currents of the primary winding of the current transformer, and at a low non-linear range of a magnetization curve of a transformer core of the current transformer.

12. The method of claim 11, wherein the fixed frequency is one of:

50 Hz or 60 Hz.