Apparatus and methods thereof for error correction in split core current transformers

• US 9,678,114 B2
• Filed: 03/14/2014
• Issued: 06/13/2017
• Est. Priority Date: 04/16/2009
• Status: Active Grant

• Current Assignee: Panoramic Power Ltd. (NRG Energy, Inc.)
• Original Assignee: Panoramic Power Ltd. (NRG Energy, Inc.)
• Inventors: Shamir, Adi, Reved, Itay
• Primary Examiner(s): Le, Son
• Assistant Examiner(s): DICKINSON, DUSTIN R
• Application Number:
  US14/211,587
• Publication Number:
  US 20140200843A1
• Time in Patent Office: 1,187 Days
• CPC Class Codes: G01R 15/186 using current transformers with a core consisting of two or more parts, e.g. clamp-on type G01R15/142 - G01R15/16 take precedence; tong testers G01R1/22
• CPC Class Codes: G01R 21/133 by using digital technique
• CPC Class Codes: G01R 22/063 related to remote communication

Abstract

Apparatus and methods are provided for electrical parameter measurements at points of interest, such as circuit breakers, machines, and the like. The devices which comprise of components that may require corrections, such as the errors induced by, but not limited to, the use of a split core mounted around a current carrier, and hence calibration coefficients are provided based on test, measurements and/or calculations respective of the devices. These coefficients may be stored in a database for retrieval when calibration of measurements received from a measuring device. In one embodiment at least one of the calibration coefficients is stored on the measuring device.

Claims

1. An apparatus comprising:

at least one analog section comprising a current transformer having a transformer core configured to mount around an alternating current (AC) power line alternating at a fixed frequency making the AC power line a primary winding of the current transformer and further comprising a resonance capacitor connected in parallel to a secondary winding of the current transformer to resonate with the secondary winding inductance at the primary fixed frequency, the resonance capacitor'"'"'s value being selected so that maximum resonance is achieved at low currents of the primary winding and at a low non-linear range of a magnetization curve of the transformer core, the analog section for harvesting energy from the secondary winding on the transformer core, and storing it for use by components of the apparatus and periodically switching to allow sampling of a current flowing through the current transformer by a sense resistor;

a memory containing therein at least a calibration coefficient for correction of a vector generated respective of the sampling of a current flowing through the current transformer, the vector including a plurality of cycles over a plurality of periods of the fixed frequency;

a microcontroller connected to the at least one analog section to receive harvested energy and to the memory, to determine;

the vector, at least a value respective of the vector the value corrected as the at least a calibration coefficient, a time stamp;

a transmitter connected to the microcontroller enabled to periodically transmit, under the control of the microcontroller the at least a value, the time stamp, and the at least a calibration coefficient;

such that a receiver of the at least a value may use the at least a value for determination of at least an electrical parameter.

2. The apparatus of claim 1, wherein the at least a calibration coefficient is used for the correction of errors resulting from at least:

the transformer core being a split core, variation in materials, variation in windings, variation in air-gap, variation in temperature, variation in reference voltage, or effects of aging of the apparatus.

3. The apparatus of claim 1, further comprising at least one of:

a diode bridge coupled in parallel to the secondary winding of the current transformer;

or

a voltage multiplier coupled in parallel to the secondary winding of the current transformer.

4. The apparatus of claim 1, wherein the at least a value is at least one of:

RMS value, peak value, average value, RMS squared value, a representative average value, or a vector of a plurality of samples of the at least an analog signal.

5. The apparatus of claim 1, wherein storage of the at least a calibration coefficient occurs in one of:

at manufacturing of the apparatus, or provided by a receiver of the apparatus and stored in the memory.

6. The apparatus of claim 1, wherein the at least a calibration coefficient comprises a first calibration coefficient for a first range of a parameter respective of the apparatus and a second calibration coefficient for a second range of the parameter respective of the apparatus.

7. The apparatus of claim 1, wherein the at least an electrical parameter comprises at least one of:

current, phase shift between voltage and current, real power, apparent power, reactive power, power factor, distortion factor, or total harmonic distortion (THD) of the at least an analog signal.

8. The apparatus of claim 1, wherein the switching comprises use of a first switch operative in a positive phase of an AC cycle on the AC power line and a second switch operative in the negative phase of the AC cycle on the AC power line.

9. The apparatus of claim 1, wherein the sense resistor is connected to a secondary winding of the current transformer.

10. The apparatus of claim 1, wherein the microcontroller operates in a continuous mode when sufficient energy is available from the analog section, and in the continuous mode, performs continuous measurements of the analog signal, stores information responsive to the continuous measurements and causes the transmission of the information using the transmitter.

11. The apparatus of claim 10, wherein the continuous measurements include at least one of:

peak detection, phase detection, or power disruption.

12. The apparatus of claim 1, further comprising:

a wireless receiver connected to the microcontroller for wireless receipt of at least a new correction coefficient.

13. The apparatus of claim 1, wherein the receiver is one of:

a communication bridge, a local server, or a network server.

14. A system comprising:

an interface to a network;

a processor communicatively coupled through the interface to the network;

a database communicatively coupled to the processor, the data base containing at least a calibration coefficient of a plurality of self-powered power sensors (SPPSs), each SPPS comprising at least one analog section comprising a current transformer having a transformer core configured to mount around an alternating current (AC) power line alternating at a fixed frequency making the AC power line a primary winding of the current transformer and further comprising a resonance capacitor connected in parallel to a secondary winding of the current transformer to resonate with the secondary winding inductance at the primary fixed frequency, the resonance capacitor'"'"'s value being selected so that maximum resonance is achieved at low currents of the primary winding and at a low non-linear range of a magnetization curve of the transformer core, the analog section for harvesting energy from the secondary winding on the transformer core, and storing it for use by components of the apparatus and periodically switching to allow sampling of a current flowing through the current transformer by a sense resistor; and

a memory communicatively coupled to the processor containing therein instructions that when executed by the processor configure the system to;

receive from at least an SPPS communicatively coupled to the system at least a vector generated respective of the sampling of a current flowing through the current transformer, the vector including a plurality of cycles over a plurality of periods of the fixed frequency and a unique identification (UID) of the SPPS;

extract from the database the at least a calibration coefficient respective of the SPPS and the at least a vector; and

, adjust the received at least a vector according with the at least a calibration coefficient.

15. The system of claim 14, wherein each of the at least an SPPS has at least a unique corresponding calibration parameter.

16. The system of claim 14, wherein a plurality of the at least an SPPS has at least a unique corresponding calibration parameter.

17. The system of claim 14, wherein the memory further contains instructions that when executed by the processor configure the system to store the adjusted vector for future use.

18. The system of claim 14, wherein the memory further contains instructions that when executed by the processor configure the system to receive a calibration coefficient from the SPPS.

19. The system of claim 14, wherein the memory further contains instructions that when executed by the processor configure the system to receive a calibration coefficient from the database.

20. The system of claim 14, wherein adjusting the received vector further comprises an adjustment based on a coefficient respective of environmental parameters.

21. The system of claim 14, wherein adjusting the received vector further comprises at least one of:

a linear adjustment, a nonlinear adjustment, a piecewise linear adjustment, a piecewise nonlinear adjustment, or combinations thereof.

22. The system of claim 14, wherein the network is one of:

a local area network (LAN), a wide area network (WAN), a metro area network (MAN), the Internet, the world wide web (WWW), WLAN (Wireless LAN), or any combination thereof.

23. A method comprising:

receiving at least a unique identification (UID) from a self-powered power sensor (SPPS), the SPPS comprising at least a resonance capacitor connected in parallel to a secondary winding of a current transformer of the SPPS, the resonance capacitor to resonate with the secondary winding inductance at a primary fixed frequency of the primary winding fed from a powerline, the resonance capacitor'"'"'s value being selected so that maximum resonance is achieved at low currents of the primary winding and at a low non-linear range of a magnetization curve of the transformer core;

receiving a vector generated respective of the sampling of a current flowing through the primary winding of the current transformer, the vector including a plurality of cycles over a plurality of periods of the fixed frequency;

retrieving at least a calibration coefficient respective of the SPPS; and

adjusting the vector using the at least a calibration coefficient.

24. The method of claim 23, further comprising:

storing the adjusted vector in a memory.

25. The method of claim 23, further comprising:

receiving a calibration coefficient from the SPPS.

26. The method of claim 23, further comprising:

receiving by a wireless receiver of the SPPS a calibration coefficient from a database containing at least a coefficient respective of the SPPS.

27. The method of claim 23, wherein adjusting the vector comprises an adjustment based on coefficient respective of environmental parameters.

28. The method of claim 23, wherein adjusting the at least a vector comprises at least one of:

linear adjustment, nonlinear adjustment, piecewise linear adjustment, piecewise nonlinear adjustment, combinations thereof.

29. A non-transitory computer readable medium having stored thereon instructions for causing a processor to perform a method of claim 23.