Differential current monitoring for parallel-connected batteries

• US 9,678,163 B2
• Filed: 01/17/2012
• Issued: 06/13/2017
• Est. Priority Date: 01/18/2011
• Status: Active Grant

• Current Assignee: Tiax, LLC
• Original Assignee: Tiax, LLC
• Inventors: Ofer, David, McCoy, Christopher H.
• Primary Examiner(s): Berhanu, Samuel
• Application Number:
  US13/351,695
• Publication Number:
  US 20120182021A1
• Time in Patent Office: 1,974 Days
• Field of Search: 324433
• CPC Class Codes: G01R 19/10 Measuring sum, difference or ratio
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: G01R 31/3832 without measurement of battery voltage
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A system for determining battery characteristics based on differential current monitoring includes a first battery; a second battery, the second battery being connected in parallel with the first battery; and a differential current measurement module comprising at least one current measuring device, the differential current measurement module being configured to determine a differential current associated with the first battery and the second battery. A method for determining battery characteristics based on differential current monitoring includes determining a differential current associated with a first battery and a second battery, the first battery being connected in parallel with the second battery.

Claims

1. A system for determining battery internal short circuits based on inter-battery current monitoring, the system comprising:

a first battery;

a second battery, the second battery being connected in parallel with the first battery; and

an inter-battery current measurement module comprising at least one current measuring device, the inter-battery current measurement module being configured to;

determine an inter-battery current associated with the first battery and the second battery, the inter-battery current comprising a transfer of charge between the first battery and the second battery; and

detect an internal short circuit in the first battery based on the determined inter-battery current,

determine an average value of the inter-batter current over a predetermined time period, and

detect the internal short circuit in the first battery based on the determined average value,

wherein detecting the internal short circuit in the first batter based on the determined average value comprises detecting a shift in the magnitude in the average value of the inter-battery current during the predetermined time period.

2. The system of claim 1, wherein the inter-battery current measurement module comprises a first current measuring device and a second current measuring device, the inter-battery current measurement module configured to:

measure a first current associated with the first battery by the first current measuring device;

measure a second current associated with the second battery by the second current measuring device; and

determine a difference between the first current associated with the first battery and the second current associated with the second battery, wherein the determined difference is the inter-battery current.

3. The system of claim 2, wherein the first and second current measuring devices each comprise one of a Hall Effect transducer, a current sense resistor, an induction sensor, a current shunt, and current sense resistor with amplification.

4. The system of claim 1, wherein the inter-battery current measurement module comprises a first current measuring device and a second current measuring device, the inter-battery current measurement module configured to:

measure a first current associated with one of the first battery and the second battery by the first current measuring device;

measure a total current of both the first battery and the second battery by the second current measuring device; and

determine a difference between the first current associated with the first battery and the total current, wherein the determined difference is the inter-battery current.

5. The system of claim 4, wherein the first and second current measuring devices each comprise one of a Hall Effect transducer, a current sense resistor, an induction sensor, a current shunt, and current sense resistor with amplification.

6. The system of claim 1, further comprising

a third battery;

a fourth battery, the second battery being connected in parallel with the third battery; and

an additional inter-battery current measurement module configured to determine an inter-battery current associated with the third battery and the fourth battery, wherein the system is configured to compare the inter-battery current associated with the first battery and the second battery with the inter-battery current associated with the third battery and the fourth battery.

7. The system of claim 2, wherein the first current is not associated with the second battery, and wherein the second current is not associated with the first battery.

8. The system of claim 4, wherein the first current is associated with only one of the first battery and the second battery.

9. A system for determining battery internal short circuits based on inter-battery current monitoring, the system comprising:

a first battery;

a second battery, the second battery being connected in parallel with the first battery;

and

an inter-battery current measurement module comprising a switch and a current measuring device located between the first battery and the second battery, the inter-battery current measurement module configured to;

determine a inter-battery current associated with the first battery and the second battery using the switch and the current measuring device, the inter-battery current comprising a transfer of charge between the first battery and the second battery; and

detect an internal short circuit in the first battery based on the inter-battery current,

wherein the switch and the current measuring device comprising a metal-oxide-semiconductor field effect transistor (MOSFET), and wherein the inter-battery current is determined based on a drain-source voltage of the MOSFET.

10. The system of claim 9, wherein the inter-battery current measurement module is configured to:

disconnect the first battery from the second battery by the switch;

wait for a diagnostic time period;

reconnect the first battery and the second battery by the switch based on elapsing of the diagnostic time period; and

measure, by the current measuring device, a current flowing into the first battery from the second battery after the first battery and the second battery are reconnected by the switch, wherein the measured current comprises the inter-battery current.

11. The system of claim 9, wherein the inter-battery current measurement module is further configured to compare the determined inter-battery current to a minimum fault threshold to determine the presence of the internal short circuit in the first battery.

12. The system of claim 9, wherein the current measuring device comprises one of a Hall Effect transducer, a current sense resistor, an induction sensor, a current shunt, and current sense resistor with amplification.

13. The system of claim 9, wherein the switch comprises one of a relay, a solid state switch, a thyristor, and a mechanical switch.

14. The system of claim 9, wherein the first battery comprises a first cell and a second cell connected in parallel, and further comprises an additional inter-battery current measurement module comprising an additional switch and an additional current measuring device located between the first cell and the second cell, the additional current measurement module being configured to:

disconnect the first cell from the second cell using the additional switch after the presence of the internal short circuit in the first battery is determined;

wait for a diagnostic time period;

reconnect the first cell and the second cell using the additional switch based on elapsing of the diagnostic time period; and

measure, using the additional current measuring device, a current flowing into the first cell from the second cell after the first cell and the second cell are reconnected by the additional switch; and

detecting the internal short circuit in the first cell based on the measured current.

15. A method for determining battery internal short circuits based on inter-battery current monitoring, the method comprising:

determining an inter-battery current associated with a first battery and a second battery, the first battery being connected in parallel with the second battery, the inter-battery current comprising a transfer of charge between the first battery and the second battery; and

detecting an internal short circuit in the first battery based on the determined inter-battery current,

determine an average value of the inter-battery current over a predetermined time period, and

detecting the internal short circuit in the first battery based on the determined average value,

wherein detecting the internal short circuit in the first battery based on the determined average value comprises detecting a shift in the magnitude in the average value of the inter-battery current during the predetermined time period.

16. The method of claim 15, wherein determining the inter-battery current associated with a first battery and a second battery comprises:

determining a first current associated with the first battery;

determining a second current associated with the second battery; and

determining a difference between the first current associated with the first battery and the second current associated with the second battery, wherein the determined difference is the inter-battery current.

17. The method of claim 15, further comprising

determining an inter-battery current associated with a third battery and a fourth battery, the third battery being connected in parallel with the fourth battery;

and

comparing the inter-battery current associated with the first battery and the second battery with the inter-battery current associated with the third battery and the fourth battery.

18. The method of claim 15, further comprising:

disconnecting the first battery from the second battery by a switch that is located between the first battery and the second battery;

reconnecting the first battery and the second battery by the switch after elapsing of a diagnostic time period, wherein determining the inter-battery current associated with the first battery and the second battery is performed after the first battery and the second battery are reconnected; and

comparing the determined inter-battery current to a minimum fault threshold to determine the presence of the internal short circuit in the first battery.

19. The method of claim 18, further comprising connecting the first battery and the second battery for a predetermined time period before disconnecting the first battery and the second battery, such that the first battery and the second battery are at a steady state before disconnecting the first battery and the second battery by the switch;

and

disconnecting the first battery from the second battery by the switch responsive to detection of the internal short circuit in the first battery.

20. The method of claim 18, wherein the first battery comprises a first cell and a second cell connected in parallel, and further comprises an additional inter-battery current measurement module comprising an additional switch located between the first cell and the second cell, the method further comprising:

disconnecting the first cell from the second cell after the presence of the fault in the first battery is determined by the additional switch;

reconnecting the first cell and the second cell after elapsing of a diagnostic time period;

determining an inter-battery current associated with the first cell and the second cell after the first cell and the second cell are reconnected; and

comparing the determined inter-battery current to a minimum fault threshold to determine the presence of the internal short circuit in the first cell.