Image-forming apparatus provided with urging member for urging process cartridge

• US 9,678,470 B2
• Filed: 03/10/2016
• Issued: 06/13/2017
• Est. Priority Date: 03/30/2015
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Original Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Inventors: Sato, Shougo
• Primary Examiner(s): BRASE, SANDRA L
• Application Number:
  US15/065,967
• Publication Number:
  US 20160291537A1
• Time in Patent Office: 460 Days
• CPC Class Codes: G03G 15/0879 for dispensing developer from a developer cartridge not directly attached to the development unit
• CPC Class Codes: G03G 21/10 Collecting or recycling waste developer
• CPC Class Codes: G03G 21/1814 Details of parts of process cartridge, e.g. for charging, transfer, cleaning, developing G03G21/1835 takes precedence
• CPC Class Codes: G03G 21/185 the process cartridge being mounted parallel to the axis of the photosensitive member
• CPC Class Codes: G03G 2215/0132 vertical medium transport path at the secondary transfer

Abstract

An image-forming apparatus includes: a main body; a toner cartridge having a first opening; a process cartridge having a photosensitive drum and a second opening; a positioning part; a transfer unit; and an urging member. The toner cartridge and process cartridge are attachable to and detachable from the main body in an axial direction of the photosensitive drum. The positioning part and transfer unit are positioned above the process cartridge attached to the main body. The positioning part fixes the attached process cartridge in position relative to the main body. The urging member urges the attached process cartridge toward the positioning part and urges the process cartridge such that such that the toner can be supplied from the toner cartridge to the process cartridge through the first opening and the second opening when the toner cartridge and the process cartridge are attached to the main body.

Claims

1. An image-forming apparatus comprising:

a main body;

a toner cartridge attachable to and detachable from the main body, the toner cartridge accommodating toner therein and having a first opening;

a process cartridge including a photosensitive drum configured to carry a toner image thereon, the photosensitive drum defining an axis extending in an axial direction, the process cartridge being attachable to and detachable from the main body in the axial direction, the process cartridge having a second opening, the process cartridge further comprising;

a cleaning member configured to collect waste toner on the photosensitive drum; and

a discharge tube having a third opening and configured to discharge the waste toner collected by the cleaning member out of the process cartridge through the third opening;

a positioning part positioned above the process cartridge attached to the main body, the positioning part being configured to fix the process cartridge in position relative to the main body when the process cartridge is attached to the main body;

a transfer unit positioned above the process cartridge attached to the main body, the toner image on the photosensitive drum being configured to be transferred to the transfer unit when the process cartridge is attached to the main body;

an urging member configured to urge the process cartridge toward the positioning part when the process cartridge is attached to the main body, the urging member being configured to urge the process cartridge such that the toner can be supplied from the toner cartridge to the process cartridge through the first opening and the second opening when the toner cartridge and the process cartridge are attached to the main body;

a waste toner container configured to accommodate the waste toner discharged out of the process cartridge through the third opening;

a waste toner conveying tube for conveying the waste toner discharged out of the process cartridge through the third opening to the waste toner container, the waste toner conveying tube including;

a connector tube connectable to the discharge tube, the connector tube having a fourth opening configured to communicate with the third opening; and

a conveying cylindrical part having a general cylindrical shape and extending from the connector tube toward the waste toner container; and

a conveying screw configured to convey the waste toner discharged through the third opening and the fourth opening to the waste toner container, the conveying screw being rotatably supported in the conveying cylindrical part,

wherein the waste toner conveying tube is movable between a communication position where the fourth opening communicates with the third opening and a non-communication position where communication between the third opening and the fourth opening is interrupted.

2. The image-forming apparatus as claimed in claim 1, wherein the urging member is positioned inward of the second opening in the axial direction.

3. The image-forming apparatus as claimed in claim 1, wherein the urging member is positioned outward of the positioning part in the axial direction.

4. The image-forming apparatus as claimed in claim 1, wherein the positioning part is positioned inward of the second opening in the axial direction.

5. The image-forming apparatus as claimed in claim 1, wherein the process cartridge further comprises:

a drum frame rotatably supporting the photosensitive drum, the drum frame including a first conveying tube formed with the second opening;

a developing roller extending in the axial direction; and

a developing frame rotatably supporting the developing roller, the developing frame including a second conveying tube connected to the first conveying tube.

6. The image-forming apparatus as claimed in claim 5, wherein the drum frame includes:

a first side plate; and

a second side plate arranged in opposition to and in separation from the first side plate in the axial direction, the first conveying tube and the second conveying tube being connected to each other at a position opposite to the second side plate with respect to the first side plate in the axial direction.

7. The image-forming apparatus as claimed in claim 5, wherein the first conveying tube is positioned to overlap with at least part of the urging member when projected in an orthogonal direction perpendicular to the axial direction and a vertical direction.

8. The image-forming apparatus as claimed in claim 5, wherein the developing frame includes a pivot shaft defining an axis extending in the axial direction, the developing frame being pivotable relative to the drum frame about the axis of the pivot shaft.

9. The image-forming apparatus as claimed in claim 8, wherein the process cartridge further comprises a connector connecting the first conveying tube and the second conveying tube, the connector being made of an elastic material.

10. The image-forming apparatus as claimed in claim 9, wherein the connector is made of a sponge.

11. The image-forming apparatus as claimed in claim 5, further comprising a detector configured to detect an amount of the toner in the second conveying tube.

12. The image-forming apparatus as claimed in claim 1, wherein the urging member has a sloped surface engageable with the process cartridge, the process cartridge being attachable to the main body in an attaching direction parallel to the axial direction, the sloped surface sloping upward toward downstream in the attaching direction.

13. The image-forming apparatus as claimed in claim 1, wherein the urging member comprises:

a pivot part extending in an orthogonal direction perpendicular to the axial direction and a vertical direction, the pivot part having a first end and a second end opposite to each other in the orthogonal direction, the first end being rotatably supported to the main body;

an engaging part arranged between the first end and the second end in the orthogonal direction, the engaging part being engageable with the process cartridge attached to the main body,

a tension spring arranged closer to the second end than the engaging part to the second end in the orthogonal direction, the tension spring urging the second end upward.

14. The image-forming apparatus as claimed in claim 1, wherein the process cartridge is attachable to the main body in an attaching direction parallel to the axial direction,

wherein the main body comprises a receiving section configured to receive the toner cartridge attached to the main body, the receiving section having a bottom peripheral surface in which a fifth opening is formed, the first opening and the second opening being configured to communicate with each other through the fifth opening, the bottom peripheral surface sloping in a sloping direction extending downward toward downstream in the attaching direction, and

wherein the process cartridge has an upper peripheral surface formed with the second opening, the upper peripheral surface sloping in the sloping direction.

15. The image-forming apparatus as claimed in claim 1

wherein the third opening is positioned outward of the second opening in the axial direction.

16. The image-forming apparatus as claimed in claim 15, wherein the fourth third opening is positioned outward of the positioning part in the axial direction.

17. The image-forming apparatus as claimed in claim 15, wherein the process cartridge further comprises an engaged part configured to be engaged with the urging member, the engaged part being arranged between the second opening and the third opening in an orthogonal direction perpendicular to the axial direction and a vertical direction.

18. The image-forming apparatus as claimed in claim 1, wherein the process cartridge is configured to move between a first position engaging the positioning part and a second position separated from the positioning part within the main body, and

wherein the waste toner conveying tube is movable between the communication position and the non-communication position by a first distance in a vertical direction, the process cartridge being movable between the first position and the second position by a second distance in the vertical direction, the first distance being greater than the second distance.

19. The image-forming apparatus as claimed in claim 1, further comprising a cover supported to the main body and movable between a closed position and an open position, the main body having another opening through which the process cartridge is attachable to and detachable from the main body, the cover closing the another opening in the closed position and the cover exposing the another opening in the open position,

wherein the waste toner conveying tube is placed in the communication position when the cover is at the closed position and is placed in the non-communication position when the cover is at the open position.

20. The image-forming apparatus as claimed in claim 1, wherein the conveying screw defines an axis extending in a direction perpendicular to the axial direction of the photosensitive drum.