Barcode reader ranging using targeting illumination

• US 9,679,175 B2
• Filed: 06/13/2014
• Issued: 06/13/2017
• Est. Priority Date: 06/13/2014
• Status: Active Grant

• Current Assignee: The Code Corporation (Brady Corporation)
• Original Assignee: The Code Corporation (Brady Corporation)
• Inventors: Lei, Ming
• Primary Examiner(s): KELLY, RAFFERTY D
• Application Number:
  US14/304,830
• Publication Number:
  US 20150363619A1
• Time in Patent Office: 1,096 Days
• Field of Search: 235455, 23546206
• CPC Class Codes: G06K 7/10732 Light sources
• CPC Class Codes: G06K 7/10811 Focalisation

Abstract

A barcode reader comprising a targeting illumination system, a plurality of illumination systems, and a lens assembly may also comprise feature offset data. The feature offset data may be offsets between locations of a plurality of features projected by the targeting illumination system within a plurality of calibration image frames captured at different calibration distances. The barcode reader may (i) select two features projected by the targeting illumination system that are present in a barcode image captured via the first lens, (ii) determine a feature offset that indicates an offset between the two features, and (iii) estimate a barcode distance based on the feature offset and the feature offset data.

Claims

1. A barcode reader, comprising:

a first lens assembly having a first field of view;

a targeting illumination system that projects targeting illumination into the first field of view;

an illumination system, wherein the illumination system comprises a plurality of illumination sub-systems, each illumination sub-system being optimal for barcode reading within a different zone of the first field of view, and wherein the plurality of illumination sub-systems comprise;

a first illumination system that directs first illumination into the first field of view, the first illumination being optimal for barcode reading within a first zone of the first field of view; and

a second illumination system that directs second illumination into the first field of view, the second illumination being optimal for barcode reading within a second zone of the first field of view;

calibration data indicating a plurality of feature offsets of the targeting illumination, the feature offsets corresponding to a plurality of calibration distances; and

instructions executable by a processor to;

cause an image of a barcode to be captured while the targeting illumination system is activated;

determine an offset between distinct features of the targeting illumination in the image;

determine an estimated barcode distance based on the offset between the distinct features of the targeting illumination in the image and the calibration data; and

use the estimated barcode distance to select at least one operating parameter of the barcode reader, wherein using the estimated barcode distance to select the at least one operating parameter of the barcode reader comprises selecting;

the first illumination system if the estimated barcode distance is within the first zone of the first field of view; and

the second illumination system if the estimated barcode distance is within the second zone of the first field of view.

2. The barcode reader of claim 1, wherein determining the estimated barcode distance comprises:

identifying a closest feature offset among the plurality of feature offsets; and

identifying a calibration distance that corresponds to the closest feature offset.

3. The barcode reader of claim 1, wherein determining the estimated barcode distance comprises interpolating the estimated barcode distance using the offset between the distinct features of the targeting illumination in the image and the calibration data.

4. The barcode reader of claim 1, wherein:

the barcode reader further comprises instructions executable by the processor to cause a plurality of calibration images to be captured; and

each feature offset of the plurality of feature offsets indicates an offset between the distinct features of the targeting illumination in a particular calibration image.

5. The barcode reader of claim 1, wherein each feature offset of the plurality of feature offsets indicates an offset between distinct features of the targeting illumination at a particular calibration distance of the plurality of calibration distances.

6. The barcode reader of claim 1, wherein the calibration data comprises, for each of the plurality of calibration distances:

a first location corresponding to a first feature of the targeting illumination in a calibration image;

a second location corresponding to a second feature of the targeting illumination in the calibration image; and

a feature offset indicating an offset between the first location and the second location.

7. The barcode reader of claim 1, further comprising instructions executable by the processor to calculate the plurality of feature offsets based on known divergence of the targeting illumination.

8. The barcode reader of claim 1, further comprising a second lens assembly having a second field of view, wherein the offset between the distinct features of the targeting illumination is only determined with respect to the first field of view.

9. A barcode reader, comprising:

a camera, the camera comprising a first lens assembly positioned to image a first field of view onto a first image sensor section;

an illumination system that illuminates the first field of view, the illumination system comprising a plurality of illumination sub-systems, wherein each illumination sub-system of the plurality of illumination sub-systems is optimal for barcode reading within a different zone of the first field of view, and wherein the plurality of illumination sub-systems comprise;

a dark field illumination system that directs dark field illumination into the first field of view, the dark field illumination being optimal for barcode reading within a near zone of the first field of view;

a diffuse bright field illumination system that directs diffuse bright field illumination into the first field of view, the diffuse bright field illumination being optimal for barcode reading within a center zone of the first field of view; and

a bright field illumination system that directs bright field illumination into the first field of view, the bright field illumination being optimal for barcode reading within a far zone of the first field of view; and

a targeting illumination system that projects targeting illumination into the first field of view, the targeting illumination comprising a plurality of distinct illumination beams being projected so as to diverge from one another, the plurality of distinct illumination beams forming a plurality of distinct features on a target medium;

calibration data stored in non-volatile memory of the barcode reader, the calibration data indicating a plurality of feature offsets of the targeting illumination, the plurality of feature offsets corresponding to a plurality of different calibration distances, each feature offset indicating an offset between distinct features of the targeting illumination at a particular calibration distance; and

instructions executable by a processor to;

activate the targeting illumination;

cause an image of a barcode to be captured by the camera while the targeting illumination system is activated;

determine an offset between the distinct features of the targeting illumination in the image;

determine an estimated barcode distance based on the offset between the distinct features of the targeting illumination in the image and the calibration data; and

use the estimated barcode distance to select an illumination sub-system for barcode reading, wherein using the estimated barcode distance to select the illumination sub-system comprises selecting;

the dark field illumination system if the estimated barcode distance is within the near zone of the first field of view;

the diffuse bright field illumination system if the estimated barcode distance is within the center zone of the first field of view; and

the bright field illumination system if the estimated barcode distance is within the far zone of the first field of view.

10. The barcode reader of claim 9, wherein determining the estimated barcode distance comprises:

identifying a closest feature offset, the closest feature offset being a feature offset of the plurality of feature offsets that is closest to the offset between the distinct features of the targeting illumination in the image;

identifying a calibration distance that corresponds to the closest feature offset; and

setting the estimated barcode distance equal to the identified calibration distance.

11. The barcode reader of claim 9, wherein determining the estimated barcode distance comprises:

identifying a pair of feature offsets such that the offset between the distinct features of the targeting illumination in the image and the calibration data is intermediate the pair of feature offsets;

identifying a pair of calibration distances corresponding to the pair of feature offsets; and

interpolating between the pair of calibration distances.

12. The barcode reader of claim 9, wherein:

the barcode reader further comprises instructions executable by the processor to cause a plurality of calibration images to be captured by the camera, each calibration image being captured at a different calibration distance; and

each feature offset of the plurality of feature offsets indicates the offset between the distinct features of the targeting illumination in a distinct calibration image of the plurality of calibration images.

13. The barcode reader of claim 9, further comprising a look-up table storing the calibration data, the look-up table comprising, for each of the plurality of different calibration distances, a feature offset indicating an offset between the distinct features of the targeting illumination.

14. The barcode reader of claim 9, further comprising a look-up table storing the calibration data, the look-up table comprising, for each of the plurality of different calibration distances:

a first location corresponding to a first feature of the targeting illumination in a calibration image;

a second location corresponding to a second feature of the targeting illumination in the calibration image; and

a feature offset indicating the offset between the first location and the second location.

15. The barcode reader of claim 9, further comprising instructions executable by the processor to:

determine a divergence angle of the targeting illumination; and

calculate the plurality of feature offsets based on the divergence angle.

16. The barcode reader of claim 9, wherein:

the camera further comprises a second lens assembly positioned to image a second field of view onto a second image sensor section; and

the distance between the distinct features of the targeting illumination is only determined with respect to the first field of view in the image.