Active RFID asset tracking tag with current-sensing cable clamp

• US 9,679,235 B2
• Filed: 04/15/2015
• Issued: 06/13/2017
• Est. Priority Date: 04/16/2014
• Status: Active Grant

• Current Assignee: Emanate Wireless, Inc.
• Original Assignee: Emanate Wireless, Inc.
• Inventors: Sugar, Gary
• Primary Examiner(s): Marshall, Christle I
• Assistant Examiner(s): Habib, Asifa
• Application Number:
  US14/687,018
• Publication Number:
  US 20150302288A1
• Time in Patent Office: 790 Days
• CPC Class Codes: G01R 1/22 Tong testers acting as secondary windings of current transformers
• CPC Class Codes: G01R 19/0092 measuring current only all subgroups of G01R19/00 take precedence
• CPC Class Codes: G06K 19/0702 the arrangement including a battery
• CPC Class Codes: G06K 19/0716 at least one of the integrated circuit chips comprising a sensor or an interface to a sensor
• CPC Class Codes: G06K 19/0723 the record carrier comprising an arrangement for non-contact communication, e.g. wireless communication circuits on transponder cards, non-contact smart cards or RFIDs
• CPC Class Codes: G06K 19/07758 arrangements for adhering the record carrier to further objects or living beings, functioning as an identification tag

Abstract

Configurations are provided for measuring electrical current flow through an AC power cable to a host device. An enclosure is provided that includes various components, such as components of an active RFID tag. A cable clamp is provided that is configured to attach the enclosure to the AC power cable. The cable clamp includes magnetic sensors that are responsive to electrical current flowing through the AC cable to generate signals indicative of the current flowing through the AC cable.

Claims

1. An active radio frequency identifier (RFID) tag comprising:

a clamp assembly configured to clamp around an AC power cable that comprises an outer insulator wrapped around two or more insulated inner conductors, wherein the clamp assembly includes a plurality of magnetic field sensors spaced around the outer insulator of the AC power cable, wherein the magnetic field sensors are configured to generate magnetic field strength measurements at different positions around the AC power cable, wherein the magnetic field strength measurements are used collectively to generate an estimate of electrical current flowing through one inner conductor of the AC power cable to a host device to which the RFID tag is associated;

a processor coupled to the plurality of magnetic field sensors and configured to search for a combination of AC power cable parameters, including instantaneous current, that best match a mathematical model of expected magnetic field strength at each magnetic field sensor position to the magnetic field strength measurements, and use an estimate of instantaneous current as a final current estimate of current flowing through the one conductor in the AC power cable; and

an enclosure configured to contain a battery and a wireless transceiver.

2. The active RFID tag of claim 1, wherein the enclosure is defined by one or more walls of a body of the clamp assembly.

3. The active RFID tag of claim 1, wherein the enclosure is a separate element, and the clamp assembly is configured to attach to the enclosure.

4. The active RFID tag of claim 1, wherein the processor is further configured to process signals obtained from the magnetic field sensors to generate a usage state of the host device to which the AC power cable is connected.

5. The active RFID tag of claim 1, further comprising a fastening element configured to fasten the clamp assembly to the AC power cable, wherein the fastening element is adjustable.

6. The active RFID tag of claim 5, wherein the fastening element is a screw.

7. The active RFID tag of claim 1, where the clamp assembly includes a ribbon cable and a conductive current loop inside the ribbon cable such that loss of electrical current conducted through the current loop indicates that the ribbon cable has been severed.

8. The active RFID tag of claim 1, wherein the AC power cable parameters further include angular displacement, cable outer radius, and conductor distance from cable center.

9. The active RFID tag of claim 8, wherein the processor is configured to compute the best match to the mathematical model using a minimum mean-square-error computation.

10. The active RFID tag of claim 8, wherein the cable outer radius is determined electro-mechanically by sensing how much a screw of the clamp assembly is tightened or by sensing how much of the clamp material covers a circumference of the cable.

11. A device comprising:

a clamp assembly configured to clamp around an AC power cable that comprises an outer insulator wrapped around two or more insulated inner conductors, wherein the clamp assembly includes a plurality of magnetic field sensors spaced around the outer insulator of the AC power cable, wherein the magnetic field sensors are configured to generate magnetic field strength measurements at different positions around the AC power cable; and

an enclosure configured to contain a battery and a processor;

wherein the processor is configured to generate an estimate of current flow through one inner conductor of the AC power cable from outputs of the plurality of magnetic field sensors by searching for a combination of AC power cable parameters, including instantaneous current, that best match a mathematical model of magnetic field readings at the different positions around the AC power cable from the plurality of magnetic field sensors, and using an estimate of instantaneous current as a final current estimate of current flowing through the one conductor in the AC power cable.

12. The device of claim 11, wherein the enclosure is defined by one or more walls of a body of the clamp assembly.

13. The device of claim 11, wherein the enclosure is a separate element, and the clamp assembly is configured to attach to the enclosure.

14. The device of claim 11, wherein the processor is further configured to process signals obtained from the magnetic field sensors to generate a usage state of a device to which the AC power cable is connected.

15. The device of claim 11, further comprising a fastening element configured to attach the clamp assembly to the AC power cable, wherein the fastening element is adjustable.

16. The device of claim 11, the clamp assembly includes a ribbon cable and a conductive current loop inside the ribbon cable such that loss of electrical current conducted through the current loop indicates that the ribbon cable has been severed.

17. The device of claim 11, wherein the AC power cable parameters further include angular displacement, cable outer radius, and conductor distance from cable center.

18. The device of claim 17, wherein the processor is configured to compute the best match to the mathematical model using a minimum mean-square-error computation.

19. The active RFID tag of claim 18, wherein the processor is configured to compute the best match to the mathematical model using a minimum mean-square-error computation.

20. An active radio frequency identifier (RFID) tag comprising:

a clamp assembly configured to clamp around an AC power cable that comprises an outer insulator wrapped around two or more insulated inner conductors, wherein the clamp assembly includes a plurality of magnetic field sensors spaced around the outer insulator of the AC power cable and configured to generate magnetic field strength measurements at different positions around the AC power cable, wherein the magnetic field strength measurements are used collectively to generate an estimate of electrical current flowing through one inner conductor of the AC power cable;

a processor coupled to the plurality of magnetic field sensors and configured to search a combination of AC power cable parameters, including instantaneous current, that best match a mathematical model of expected magnetic field strength at each magnetic field sensor position to the magnetic field strength measurements, and use an estimate of instantaneous current as a final current estimate of current flowing through the one conductor in the AC power cable; and

an enclosure configured to contain a rechargeable battery, a wireless transceiver, and a combiner circuit configured to combine output signals from the magnetic field sensors to produce power to charge the rechargeable battery.

21. The active RFID tag of claim 20, wherein the processor is configured to process signals obtained from the magnetic field sensors to generate a usage state of a device to which the AC power cable is connected.

22. The active RFID tag of claim 20, wherein the enclosure is defined by one or more walls of a body of the clamp assembly.

23. The active RFID tag of claim 20, wherein the enclosure is a separate element, and the clamp assembly is configured to attach to the enclosure.

24. The active RFID tag of claim 20, wherein the AC power cable parameters further include angular displacement, cable outer radius, and conductor distance from cable center.