Method and apparatus for controlling and protecting pulsed high power fiber amplifier systems

• US 9,680,280 B2
• Filed: 08/15/2013
• Issued: 06/13/2017
• Est. Priority Date: 03/31/2004
• Status: Active Grant

• Current Assignee: IMRA America Incorporated (Aisin Corp.)
• Original Assignee: IMRA America Incorporated (Aisin Corp.)
• Inventors: Cho, Gyu C., Ulrich, Jr., Otho E., Harter, Donald J., Bendett, Mark, Gillis, Wayne A., Hartl, Ingmar, Nati, Salvatore F.
• Primary Examiner(s): Hellner, Mark
• Application Number:
  US13/967,465
• Publication Number:
  US 20130329279A1
• Time in Patent Office: 1,398 Days
• Field of Search: 359333
• CPC Class Codes: H01S 3/06758 Tandem amplifiers
• CPC Class Codes: H01S 3/06779 with optical power limiting
• CPC Class Codes: H01S 3/0941 of a laser diode
• CPC Class Codes: H01S 3/10015 by monitoring or controlling, e.g. attenuating, the input signal
• CPC Class Codes: H01S 3/1003 tunable optical elements, e.g. acousto-optic filters, tunable gratings
• CPC Class Codes: H01S 3/10038 Amplitude control
• CPC Class Codes: H01S 3/10046 Pulse repetition rate control H01S3/11 takes precedence
• CPC Class Codes: H01S 3/105 by controlling the mutual position or the reflecting properties of the reflectors of the cavity , e.g. by controlling the cavity lengthH01S3/10076, H01S3/13 take precedence
• CPC Class Codes: H01S 3/1112 Passive mode locking
• CPC Class Codes: H01S 3/1305 Feedback control systems
• CPC Class Codes: H01S 3/1312 by controlling the optical pumping
• CPC Class Codes: H01S 3/1394 by using an active reference, e.g. second laser, klystron or other standard frequency source

Abstract

An electronic circuit for controlling a laser system consisting of a pulse source and high power fiber amplifier is disclosed. The circuit is used to control the gain of the high power fiber amplifier system so that the amplified output pulses have predetermined pulse energy as the pulse width and repetition rate of the oscillator are varied. This includes keeping the pulse energy constant when the pulse train is turned on. The circuitry is also used to control the temperature of the high power fiber amplifier pump diode such that the wavelength of the pump diode is held at the optimum absorption wavelength of the fiber amplifier as the diode current is varied. The circuitry also provides a means of protecting the high power fiber amplifier from damage due to a loss of signal from the pulse source or from a pulse-source signal of insufficient injection energy.

Claims

1. A high power fiber amplifier system comprising:

a passively mode locked oscillator generating optical pulses at a repetition rate;

a diode pumped fiber amplifier disposed downstream from said oscillator and arranged to receive at least a portion of said optical pulses from said oscillator; and

a controller operatively coupled to at least said passively mode locked oscillator, said controller comprising an element for monitoring a repetition rate of said passively mode locked oscillator, said element comprising a photodetector to receive and convert a fraction of the optical power of said optical pulses from said passively mode locked oscillator into electrical signals representative of said repetition rate, said controller capable of determining said repetition rate from said electrical signals and calculating a required down counter divide ratio needed to obtain a desired lower repetition rate, and wherein said controller is arranged to dynamically control a gain of said fiber amplifier or to control the amplitude of a seed pulse so as to maintain a desired output pulse energy from said high power amplifier system.

2. A high power fiber amplifier system as claimed in claim 1, further comprising:

a reference oscillator that generates a reference signal, wherein said reference oscillator is operably arranged in a feedback loop to synchronize an output of said passively mode locked oscillator with said reference signal,

wherein pulses with a desired repetition rate are output from the high power amplifier system notwithstanding variations in the passively mode locked oscillator repetition rate as a function of time or temperature.

3. A high power fiber amplifier system as claimed in claim 2,

wherein a repetition rate of the passively mode locked oscillator varies in accordance with the reference signal.

4. A high power fiber amplifier system as claimed in claim 2, wherein said system comprises a down counter, and a down counted repetition rate is varied in accordance with the reference signal.

5. The high power fiber amplifier system as claimed in claim 2, wherein said means for synchronizing comprises:

a piezoelectric transducer; and

a cavity end mirror of said passively mode locked oscillator coupled to said piezoelectric transducer, said piezoelectric transducer being in communication with said controller and arranged to vary the repetition rate of said passively mode locked oscillator by adjusting said cavity end mirror position with said piezoelectric transducer.

6. The high power fiber amplifier system as claimed in claim 2, wherein said passively mode locked oscillator comprises optical fiber, and said means for synchronizing comprises a portion of said optical fiber mounted on a piezoelectric drum to stretch said fiber and to vary the repetition rate of said passively mode locked fiber oscillator.

7. The high power fiber amplifier system as claimed in claim 2, wherein said means for synchronizing comprises a phase locked loop.

8. The high power fiber amplifier system as claimed in claim 1, wherein a cavity of the passively mode locked oscillator comprises a doped gain fiber, and said cavity further comprises a fiber Bragg grating, said fiber Bragg grating coupled to said controller and a temperature control device to wavelength tune said passively mode locked oscillator.

9. The high power fiber amplifier system as claimed in claim 1, wherein a fiber Bragg grating is disposed in said passively mode locked oscillator, and wherein a wavelength of the passively mode locked oscillator is controllable by controlling the temperature of said fiber Bragg grating.

10. The high power fiber amplifier system as claimed in claim 1, wherein a fiber Bragg grating is disposed in said passively mode locked oscillator, and wherein a wavelength of the passively mode locked oscillator is controllable with mechanical tension applied to the grating with a piezoelectric device.

11. The high power fiber amplifier system as claimed in claim 1, wherein a fiber Bragg grating is disposed in said passively mode locked oscillator, and wherein a wavelength of the passively mode locked oscillator is controllable by applying mechanical stress on said fiber Bragg grating.

12. The high power fiber amplifier system as claimed in claim 1, wherein a fiber Bragg grating is disposed in said passively mode locked oscillator, and said system comprises one or more elements for controlling a wavelength of said passively mode locked oscillator to sub-nanometer accuracy with control of said fiber Bragg grating.

13. The high power fiber amplifier system as claimed in claim 1, wherein said element for monitoring a repetition rate of said passively mode locked oscillator is capable of detecting gain buildup in excess of the damage threshold of said fiber amplifier by monitoring the repetition rate of the injected oscillator pulses or an external signal, and shutting off or reducing an amplifier pump signal if the repetition rate falls below a predetermined threshold, thereby protecting the high power fiber amplifier system from damage.

14. The high power fiber amplifier system as claimed in claim 1, wherein said high power amplifier system comprises a detector operatively connected to said controller to monitor an amplitude of a seed pulse injected into said fiber amplifier and to shut off the pump diode if the amplitude of the injected pulse falls outside a predetermined range, thereby protecting the high power fiber amplifier from damage.

15. The high power fiber amplifier system as claimed in claim 1, wherein said passively mode locked oscillator and said amplifier are each diode pumped, and said controller is arranged to control an electric current of a pump diode to control a gain of a fiber amplifier, wherein during operation of the system, an output pulse energy is controllable to be constant as one or both of a pulse width or repetition rate of the high power amplifier system are adjusted.

16. The high power fiber amplifier system as claimed in claim 1, wherein said high power fiber amplifier system comprises a polarization monitor and polarization controller comprising one of more of a rotatable half wave plate or a liquid crystal retarder and optical elements for polarization discrimination.

17. The high power fiber amplifier system as claimed in claim 1, wherein said high power fiber amplifier system comprises a beam shape monitor and controller comprising an optical sensor with which a beam shape is determined;

and a motorized optical sub-system to control beam shape.

18. The high power fiber amplifier system as claimed in claim 1, wherein said passively modelocked oscillator comprises a saturable absorber;

and a thermoelectric cooler to control temperature of said saturable absorber, said saturable absorber and said thermoelectric cooler being operatively connected to said controller.

19. The high power fiber amplifier system as claimed in claim 1, wherein said passively modelocked oscillator comprises a semiconductor saturable absorber, wherein the wavelength of the passively mode locked oscillator is controllable by varying the temperature of said semiconductor saturable absorber, said semiconductor saturable absorber being operatively connected to said controller.

20. The high power fiber amplifier system as claimed in claim 1, further comprising:

an attenuating device operable to receive and attenuate the pulses from said passively mode locked oscillator prior amplification of said pulses with said fiber amplifier, wherein said controller is operatively connected to said attenuating device and configured in such a way that the amplified pulses have a uniform energy as one or both of a repetition rate and an amplitude of the seed pulses is varied.

21. The high power fiber amplifier system as claimed in claim 20, wherein the attenuating device is arranged to provide a down-counting function.

22. The high power fiber amplifier system as claimed in claim 20, wherein said passively modelocked oscillator comprises an attenuator different than said attenuating device.

23. The high power fiber amplifier system as claimed in claim 20, wherein attenuated pulses output from said pulse attenuator have progressively increasing amplitudes until said amplified pulses have a uniform energy.

24. The high power fiber amplifier system as claimed in claim 1, wherein, subsequent to an interval during which laser pulses are not provided, said controller adjusts pump current supplied to said fiber amplifier to lower amplifier gain for an initial set of pulses followed by increasing gain for subsequent pulse(s).

25. The high power fiber amplifier system as claimed in claim 1, wherein said system comprises a wavelength locker having an etalon and photodetector disposed therein, said wavelength locker operatively connected to said passively mode locked oscillator and said controller, wherein said wavelength locker monitors the output of said passively mode locked oscillator based on a transfer function of an etalon and wherein transmission of the etalon is measured and a photocurrent of the etalon transmission is compared with a photocurrent from a reference detector to determine a wavelength shift.

26. The high power fiber amplifier system as claimed in claim 1, wherein said system is arranged for communication with an external system via a computer communication protocol, and arranged for monitoring and control of optical and electronic parameters of said high power amplifier system.

27. The high power fiber amplifier system as claimed in claim 1, wherein said high power fiber amplifier system is arranged in a system for metrology or a system for micromachining.

28. The high power fiber amplifier system as claimed in claim 1, wherein said high power fiber amplifier system is arranged in a system for optical coherence tomography (OCT) or a system for two-photon microscopy.

29. The high power fiber amplifier system as claimed in claim 1, wherein said controller is operatively connected to each of said passively mode locked oscillator and said fiber amplifier.

30. The high power fiber amplifier system as claimed in claim 1, wherein said controller comprises:

a system controller external to a laser controller and in communication with said laser controller.

31. A high power fiber amplifier system comprising:

a first controller operable to control an electric current of a pump diode and further control a gain of a fiber amplifier, wherein during operation of the system, an output pulse energy of the high power fiber amplifier system is controlled to be constant as a pulse width and repetition rate of amplifier system output pulses are adjusted and wherein the repetition rate is a desired down counted repetition rate of pulses injected into the fiber amplifier, wherein the desired down counted repetition rate is obtained with a down counter disposed upstream of the fiber amplifier.

32. A high power fiber amplifier system, comprising:

a first controller operable to control an electric current of a fiber amplifier pump diode, and further control a gain of said fiber amplifier, wherein during operation of the system, an output pulse energy is controlled to be constant as a pulse width and repetition rate of system output pulses are adjusted; and

a second controller operable to control a temperature of said fiber amplifier pump diode such that a wavelength of the pump diode is maintained at a fixed value while a current of the pump diode changes.

33. A high power fiber amplifier system as claimed in claim 32, further comprising:

a first measuring device operable to measure a fiber input repetition rate of injected oscillator pulses or an external signal; and

a shut-off device operable to shut-off or reduce the pump diode current if the fiber input repetition rate falls below a predetermined repetition rate threshold.

34. A high power fiber amplifier system as claimed in claim 33, further comprising:

a second measuring device operable to measure the amplitude of the oscillator pulses, wherein said shut-off device is further operable to shut-off or reduce the pump diode current if the amplitude falls below a predetermined amplitude threshold.