DC/DC power converter control strategy for source protection

• US 9,680,366 B2
• Filed: 05/21/2012
• Issued: 06/13/2017
• Est. Priority Date: 05/21/2012
• Status: Active Grant

• Current Assignee: Audi AG (Volkswagen AG)
• Original Assignee: Audi AG (Volkswagen AG)
• Inventors: Orlowski, Daniel F., Varigonda, Subbarao
• Primary Examiner(s): Berhane, Adolf
• Assistant Examiner(s): Tiku, Sisay G
• Application Number:
  US14/401,821
• Publication Number:
  US 20150229202A1
• Time in Patent Office: 1,849 Days
• Field of Search: 323273, 323274, 323282, 323283, 323284, 323351
• CPC Class Codes: H01M 8/04559 of fuel cell stacks
• CPC Class Codes: H01M 8/0494 of fuel cell stacks
• CPC Class Codes: H01M 8/04947 of auxiliary devices, e.g. batteries, capacitors
• CPC Class Codes: H02M 1/0022 the disturbance parameters being input voltage fluctuations
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 3/156 with automatic control of output voltage or current, e.g. switching regulators
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

A controller (11a) of a DC/DC converter (10a) responsive to power output of a fuel cell power plant (13) operates under a control strategy which determines if fuel cell voltage exceeds a limit, and if so, provided neither fuel cell output current nor DC/DC converter output current is excessive, causes an increase in DC/DC converter duty cycle to thereby increase power demanded from the fuel cell stack. This eliminates the need for conventional voltage limiting to protect fuel cells from corrosion. Digital control loops and state machines are illustrated.

Claims

1. A method comprising:

receiving, by a DC/DC converter operatively coupled to an output of a DC power source, a DC power source voltage output signal indicative of a value of an output voltage of the DC power source;

determining, by the DC/DC converter, whether the output voltage of the DC power source exceeds a first limiting value based on the received DC power source voltage output signal; and

responsive to determining the output voltage of the DC power source exceeds the first limiting value,

comparing, by the DC/DC converter, the value of an output current of the DC power source to a second limiting value;

comparing, by the DC/DC converter, the value of an output current of the DC/DC converter to a third limiting value; and

responsive to determining that the output current of the DC power source is below the second limiting value and the output current of the DC/DC converter is below the third limiting value, operating the DC/DC converter to increase power output of the DC power source to decrease the value of the output voltage of the DC power source to a value which is at or below the first limiting value.

2. A method according to claim 1 wherein receiving an output of a DC power source comprises receiving an output of a fuel cell power plant.

3. The method of claim 2 wherein the output voltage of the DC power source is a cell voltage in a fuel cell stack of the fuel cell power plant.

4. An apparatus comprising:

a DC power source having an output voltage with a first limiting value which should not be exceeded; and

a DC/DC converter operatively coupled to an output of the DC power source, in operation the DC/DC converter;

determines whether the first limiting value of the output voltage of the DC power source has been exceeded, and if so,

compares the value of an output current of the DC power source to a second limiting value;

compares the value of an output current of the DC/DC converter to a third limiting value; and

responsive to determining that the output current of the DC power source is below the second limiting value and the output current of the DC/DC converter is below the third limiting value, increases a power output of the DC/DC converter.

5. A method of controlling a DC power source having an output voltage with a first limiting value which should not be exceeded, and providing power from the DC power source to a DC/DC converter in which power conversion is controlled by a control strategy to convert output power of the DC power source to provide a desired output of the DC/DC converter, the method comprising:

determining, by the DC/DC converter, whether the first limiting value of the output voltage of the DC power source has been exceeded, and if so,

comparing, by the DC/DC converter, the value of an output current of the DC power source to a second limiting value;

comparing, by the DC/DC converter, the value of an output current of the DC/DC converter to a third limiting value; and

responsive to determining that the output current of the DC power source is below the second limiting value and the output current of the DC/DC converter is below the third limiting value, causing an increase in the power output of the DC/DC converter.