Helmet and/or a helmet liner including an electronic control system controlling the flow resistance of a magnetorheological liquid in compartments

• US 9,681,696 B2
• Filed: 04/04/2014
• Issued: 06/20/2017
• Est. Priority Date: 11/22/2004
• Status: Active Grant

• Current Assignee: Frampton E. Ellis
• Original Assignee: Frampton E. Ellis
• Inventors: Ellis, Frampton E.
• Primary Examiner(s): Hoey, Alissa L
• Application Number:
  US14/246,002
• Publication Number:
  US 20150250250A1
• Time in Patent Office: 1,173 Days
• Field of Search: 2410, 2411
• CPC Class Codes: A42B 3/12 Cushioning devices
• CPC Class Codes: A42B 3/121 with at least one layer or pad containing a fluid
• CPC Class Codes: A42B 3/125 with a padded structure, e.g. foam
• CPC Class Codes: A43B 13/04 Plastics, rubber or vulcanised fibre
• CPC Class Codes: A43B 13/14 characterised by the constructive form
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 13/181 Resiliency achieved by the structure of the sole
• CPC Class Codes: A43B 13/186 Differential cushioning region, e.g. cushioning located under the ball of the foot resilient heel not included in the sole A43B21/26; resilient supports for the heel of the foot A43B21/32
• CPC Class Codes: A43B 13/187 Resiliency achieved by the features of the material, e.g. foam, non liquid materials
• CPC Class Codes: A43B 13/189 filled with a non-compressible fluid, e.g. gel, water
• CPC Class Codes: A43B 13/20 Pneumatic soles filled with a compressible fluid, e.g. air, gas inflatable linings for skiboots A43B5/0407
• CPC Class Codes: A43B 23/027 with a part of the upper particularly flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 23/0285 filled with a non-compressible fluid, e.g. gel or water
• CPC Class Codes: A43B 23/029 Pneumatic upper, e.g. gas filled
• CPC Class Codes: A43B 3/34 with electrical or electronic arrangements
• CPC Class Codes: A43B 7/1425 situated under the ball of the foot, i.e. the joint between the first metatarsal and first phalange
• CPC Class Codes: A43B 7/1435 situated under the joint between the fifth phalange and the fifth metatarsal bone
• CPC Class Codes: A43B 7/144 situated under the heel, i.e. the calcaneus bone
• CPC Class Codes: A43B 7/1445 situated under the midfoot, i.e. the second, third or fourth metatarsal
• CPC Class Codes: A43B 7/32 with shock-absorbing means resilient soles A43B13/18
• CPC Class Codes: B32B 3/266 : characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
• CPC Class Codes: B32B 3/30 : characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs apertured layer B32B3/266; layer with cavities or internal voids B32B3/26
• CPC Class Codes: F16F 7/00 : Vibration-dampers; Shock-absorbers using fluid F16F5/00, F16F9/00; specific for rotary systems F16F15/10 ; belt tensioners F16H7/12
• CPC Class Codes: Y10T 428/24331 : including nonapertured component
• CPC Class Codes: Y10T 428/24562 : Interlaminar spaces
• CPC Class Codes: Y10T 428/2933 : Coated or with bond, impregnation or core

Abstract

A helmet and/or helmet liner including at least one compartment, chamber, bladder, or internal sipe. The at least one compartment, chamber, bladder or internal sipe includes a media with at least one magnetorheological liquid for use to absorb shock or change sliding resistance by changing an alignment of metal particles of the magnetorheological fluid to alter a flow resistant structure. The helmet and/or helmet liner also includes an electronic control system that controls the flow resistance of the magnetorheological liquid of the at least one chamber compartment or bladder by changing an alignment of metal particles of the magnetorheological liquid to alter a flow resistant structure included in the at least one inner compartment, chamber or bladder. The helmet and/or helmet liner may also include a second compartment, chamber or bladder surrounding another compartment, chamber or bladder, with an internal sipe located between surfaces thereof.

Claims

1. A helmet, helmet liner or a combination of a helmet and helmet liner, comprising:

said helmet, helmet liner or a combination of a helmet and helmet liner including at least one inner compartment, chamber or bladder;

the at least one inner compartment, chamber, or bladder includes a lubricating media with at least one magnetorheological liquid for use to absorb shock by changing an alignment of metal particles of the magnetorheological liquid to alter a flow resistant structure in the at least one inner compartment, chamber or bladder in order to control shock absorption;

at least one electronic control system included in the helmet, helmet liner or a combination of a helmet and helmet liner controls the flow resistance of the magnetorheological liquid of the at least one chamber compartment or bladder by changing an alignment of metal particles of the magnetorheological liquid to alter the flow resistant structure in the at least one inner compartment, chamber or bladder;

at least one outer compartment, chamber, or bladder outside said inner compartment, chamber, or bladder; and

said outer compartment, chamber, or bladder and said inner compartment, chamber, or bladder being separated at least in part by an internal sipe; and

wherein said internal sipe is formed by at least a portion of an inner surface of said outer compartment, chamber, or bladder and at least a portion of an outer surface of said inner compartment, chamber, or bladder; and

the inner and outer surface portions forming the internal sipe oppose each other and are configured to move relative to each other in a sliding motion, the internal sipe includes a lubricating media with at least one magnetorheological liquid for use to increase or decrease a sliding resistance between the inner and outer surface portions forming the internal sipe by changing an alignment of metal particles of the magnetorheological liquid to alter a flow resistant structure in the internal sipe in order to control the sliding motion between the inner and outer surface portions forming the internal sipe, said flow resistant structure of said magnetorheological liquid in said internal sipe being controlled by the at least one electronic control system by controlling the alignment of the metal particles in the magnetorheological liquid to alter the flow resistant structure in the at least one internal sipe, and the at least one internal sipe extends continuously without any attachments between the inner and outer surface portions forming the at least one internal sipe from at least a sidemost extent of a first side of the inner surface of the outer bladder, compartment or chamber to at least a midpoint of the inner surface the outer bladder, compartment or chamber as viewed in a frontal plane cross-section when the helmet, helmet liner or a combination of a helmet and helmet liner is upright and in an unloaded position.

2. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 1:

the at least one electronic control system includes a microprocessor that controls the flow resistance of the magnetorheological liquid by controlling the alignment of the metal particles in the magnetorheological liquid to alter the flow resistant structure.

3. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 2, including at least two said inner compartments, chambers, or bladders, each said inner compartment, chamber or bladder containing the lubricating media with the at least one magnetorheological liquid for use to absorb shock by changing an alignment of metal particles of the magnetorheological liquid to alter a flow resistant structure in the at least two inner compartments, chambers or bladders in order to control the shock absorption, and wherein at least a part of each of said at least two inner compartments, chambers or bladders is located in a single frontal plane cross-section of the helmet;

and

the at least one electronic control system controls the flow resistance of the magnetorheological liquid by controlling the alignment of the metal particles in the magnetorheological liquid to alter a flow resistant structure in the at least two inner compartments, chambers or bladders.

4. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 1, including at least two said inner compartments, chambers, or bladders inside said at least one outer compartment, chamber, or bladder, each said inner compartment, chamber or bladder containing the lubricating media with at least one said magnetorheological liquid for use to absorb shock by changing an alignment of metal particles of the magnetorheological liquid to alter a flow resistant structure in the at least two inner compartments, chambers or bladders in order to control the shock absorption, and wherein at least a part of each of said at least two inner compartments, chambers or bladders is located in a single frontal plane cross-section of the helmet;

and

the at least one electronic control system controls the flow resistance of the magnetorheological liquid by controlling the alignment of the metal particles in the magnetorheological liquid to alter a flow resistant structure in the at least two inner compartments, chambers or bladders and the internal sipe.

5. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 4, further comprising at least one duct, valve or a combination of a duct and a valve providing fluid communication between said at least two inner compartments, chambers or bladders.

6. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 4, wherein the magnetorheological fluid in each of said at least two inner compartments, chambers, or bladders has a different flow resistance.

7. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 1, comprising:

at least three said inner compartments, chambers or bladders, each said inner compartment, chamber or bladder containing the lubricating media with at least one said magnetorheological liquid for use to absorb shock by changing an alignment of metal particles of the magnetorheological liquid to alter a flow resistant structure in the at least three inner compartments, chambers or bladders in order to control the shock absorption, and wherein at least a part of each of said at least three inner compartments, chambers or bladders is located in a single frontal plane cross-section of the helmet; and

the at least one electronic control system controls the flow resistance of the magnetorheological liquid by controlling the alignment of the metal particles in the magnetorheological liquid to alter a flow resistant structure in the at least three inner compartments, chambers or bladders.

8. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 2, wherein at least a portion of said inner and outer surface portions that form said at least one internal sipe are in contact with each other in an unloaded condition.

9. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 8, wherein the at least one internal sipe completely encapsulates a portion of the helmet, helmet liner or a combination of a helmet and helmet liner, as viewed in a cross-section.

10. The helmet and helmet liner as claimed in claim 2.

11. The helmet as claimed in claim 2.

12. The helmet liner as claimed in claim 2.

13. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 2, wherein said at least one inner bladder, chamber, or compartment is defined at least by a non-foamed plastic material, a non-blown rubber or a combination of a non-foamed plastic material and a non-blown rubber, and having at least one cavity or void that least partially encloses at least one gas, as viewed in a cross-section.

14. The helmet, helmet liner or a combination of a helmet and helmet liner according to claim 2, wherein said at least one internal sipe separates most but not all of said inner surface of said outer bladder, chamber or compartment and said outer surface of said inner bladder, chamber or compartment.

15. The helmet, helmet liner or a combination of a helmet and helmet liner according to claim 2, wherein said inner and outer surface portions forming said at least one internal sipe are in contact with each other.

16. The helmet, helmet liner or a combination of a helmet and helmet liner according to claim 2, wherein said at least one internal sipe is a slit.

17. The helmet, helmet liner or a combination of a helmet and helmet liner according to claim 2, wherein said inner and outer surface portions forming said at least one internal sipe are parallel.

18. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 2, wherein said inner bladder, chamber, or compartment comprises one or more structural elements.

19. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 18, wherein said inner bladder, chamber, or compartment and one or more structural elements, or said inner bladder, chamber, compartment or one or more structural elements comprises at least one foamed plastic material, blown rubber material or a combination of foamed plastic material and blown rubber material.

20. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 18, wherein said one or more structural elements of said inner bladder, chamber, or compartment or said one or more structural elements and said inner bladder, chamber, compartment or one or more other structural elements is or are defined by at least one layer of foamed or non-foamed plastic material, rubber material, or a combination of foamed plastic material and rubber material.

21. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 19, wherein said inner bladder, chamber, or compartment is integrally formed by said one or more structural elements of a foamed plastic material, a blown rubber material or a combination of foamed plastic material and blown rubber material.

22. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 2, wherein said inner bladder, chamber, or compartment comprises one or more openings.

23. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 2, wherein said inner and outer surface portions forming said at least one internal sipe are configured to move relative to each other in a sliding motion in response to torsional forces, shear forces or a combination of torsional and shear forces on said helmet, helmet liner or a combination of a helmet and helmet liner to assist in controlling and absorbing an impact of said torsional forces, shear forces, or a combination of torsional and shear forces on an intended wearer.

24. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 2, wherein said inner compartment, chamber or bladder is completely surrounded by said outer chamber, compartment or bladder, as viewed in a cross-section.

28. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 1, wherein the at least one internal sipe extends continuously without any attachments between the inner and outer surface portions forming the at least one internal sipe from a sidemost extent of the first side of the inner surface of the outer bladder, chamber or compartment to a sidemost extent of a second side of the inner surface of the outer bladder, chamber or compartment, as viewed in a frontal plane cross-section when the helmet, helmet liner or a combination of a helmet and helmet liner is upright and in an unloaded position.

25. A helmet, helmet liner or a combination of a helmet and helmet liner having one or more internal flexibility sipes, said helmet, helmet liner or a combination of a helmet and helmet liner comprising:

at least one outer compartment, chamber or bladder having an inner surface;

at least one inner compartment, chamber or bladder located within and surrounded by said outer bladder, chamber, or compartment, as viewed in a cross-section, said inner bladder, chamber or compartment having an outer surface; and

said inner bladder, chamber, or compartment being defined by one or more structural elements of a foamed plastic material, a blown rubber material or a combination of foamed plastic material and blown rubber material, said one or more structural elements extending to proximate to an upper portion and an opposing lower portion of said inner surface of said outer bladder, chamber or compartment, as viewed in a cross section when the helmet, helmet liner or a combination of a helmet and helmet liner is in an upright position;

at least one internal sipe of said helmet, helmet liner or a combination of a helmet and helmet liner;

wherein said at least one internal sipe is formed by at least a portion of said inner surface of said outer bladder, chamber, or compartment and at least a portion of said outer surface of said one or more structural elements; and

said inner and outer surface portions forming said at least one internal sipe oppose each other and said outer and inner bladders, chambers, or compartments are configured such that said inner and outer surface portions forming said at least one internal sipe are movable relative to each other in a sliding motion and wherein the at least one internal sipe extends continuously without any attachments between the inner and outer surface portions forming the at least one internal sipe from at least a sidemost extent of a first side of the inner surface of the outer bladder, chamber or compartment to at least a midpoint of the inner surface the outer bladder, chamber or compartment, as viewed in a frontal plane cross-section when the helmet, helmet liner or a combination of a helmet and helmet liner is upright and in an unloaded position; and

the at least one inner compartment, chamber, or bladder and the internal sipe or at least one of the inner compartment, chamber, bladder or the internal sipe includes a lubricating media with at least one magnetorheological liquid for use to absorb shock in the at least one inner compartment, chamber, or bladder by changing an alignment of metal particles of the magnetorheological liquid to alter a flow resistant structure in order to control shock absorption, or to increase or decrease a sliding resistance between the inner and outer surface portions forming the at least one internal sipe, or to both control the shock absorption and to increase or decrease a sliding resistance between the inner and outer surface portions forming the at least one internal sipe by changing an alignment of metal particles of the magnetorheological liquid to alter the flow resistant structure in order to control the sliding motion between the inner and outer surface portions forming the at least one internal sipe; and

at least one electronic control system including a microprocessor that controls a flow resistance of the magnetorheological liquid by controlling the alignment of the metal particles in the magnetorheological liquid to alter the flow resistant structure.

26. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 25, wherein said second bladder, chamber, or compartment is integrally formed by said one or more structural elements of a foamed plastic material, a blown rubber material or a combination of foamed plastic material and blown rubber material.

29. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 25, wherein the at least one internal sipe extends continuously without any attachments between the inner and outer surface portions forming the at least one internal sipe from a sidemost extent of the first side of the inner surface of the outer bladder, chamber or compartment to a sidemost extent of a second side of the inner surface of the outer bladder, chamber or compartment, as viewed in a frontal plane cross-section when the helmet, helmet liner or a combination of a helmet and helmet liner is upright and in an unloaded position.

31. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 25, including at least two said inner compartments, chambers, or bladders, each said inner compartment, chamber or bladder containing the lubricating media with at least one said magnetorheological liquid for use to absorb shock by changing an alignment of metal particles of the magnetorheological liquid to alter a flow resistant structure in the at least two inner compartments, chambers or bladders in order to control the shock absorption, and wherein at least a part of each of said at least two inner compartments, chambers or bladders is located in a single frontal plane cross-section of the helmet;

and

the at least one electronic control system controls the flow resistance of the magnetorheological liquid by controlling the alignment of the metal particles in the magnetorheological liquid to alter a flow resistant structure in the at least two inner compartments, chambers or bladders.

27. A helmet, helmet liner or a combination of a helmet and helmet liner having one or more internal flexibility sipes, said helmet, helmet liner or a combination of a helmet and helmet liner comprising:

at least an outer bladder, chamber, or compartment having an inner surface;

at least an inner bladder, chamber or compartment being defined at least by at least one layer of plastic material, rubber material or a combination of plastic material and rubber material located within and surrounded by said outer bladder, chamber, or compartment, as viewed in a cross-section, and said at least one layer having an outer surface; and

at least one internal sipe of said helmet, helmet liner or a combination of a helmet and helmet liner;

wherein said at least one internal sipe is formed by at least a portion of said inner surface of said outer bladder, chamber, or compartment and at least a portion of said outer surface of said at least one layer; and

said inner and outer surface portions forming said at least one internal sipe oppose each other and said outer and inner bladders, chambers, or compartments are configured such that said inner and outer surface portions forming said at least one internal sipe are movable relative to each other in a sliding motion and wherein the at least one internal sipe extends continuously without any attachments between the inner and outer surface portions forming the at least one internal sipe from at least a sidemost extent of a first side of the inner surface of the outer bladder, chamber or compartment to at least a midpoint of the inner surface the outer bladder, chamber or compartment, as viewed in a frontal plane cross-section when the helmet, helmet liner or a combination of a helmet and helmet liner is upright and in an unloaded position; and

the at least one inner compartment, chamber, or bladder and the internal sipe or at least one of the inner compartment, chamber, bladder and the internal sipe includes a lubricating media with at least one magnetorheological liquid for use to absorb shock in the at least one inner compartment, chamber, or bladder by changing an alignment of metal particles of the magnetorheological liquid to alter a flow resistant structure in order to control shock absorption and/or to increase or decrease a sliding resistance between the inner and outer surface portions forming the at least one internal sipe by changing an alignment of metal particles of the magnetorheological liquid to alter the flow resistant structure in order to control the sliding motion between the inner and outer surface portions forming the at least one internal sipe; and

at least one electronic control system including a microprocessor that controls a flow resistance of the magnetorheological liquid by controlling the alignment of the metal particles in the magnetorheological liquid to alter the flow resistant structure in the at least one inner compartment, chamber or bladder and the internal sipe, or in the at least one inner compartment, chamber, bladder or the internal sipe.

30. The helmet, helmet liner or a combination of a helmet and helmet liner as claimed in claim 27, wherein the at least one internal sipe extends continuously without any attachments between the inner and outer surface portions forming the at least one internal sipe from a sidemost extent of the first side of the inner surface of the outer bladder, chamber or compartment to a sidemost extent of a second side of the inner surface of the outer bladder, chamber or compartment, as viewed in a frontal plane cross-section when the helmet, helmet liner or a combination of a helmet and helmet liner is upright and in an unloaded position.