Article of footwear having an upper with a matrix layer
First Claim
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1. A method of manufacturing an article of footwear, comprising:
- forming a unitary, one piece polymer matrix structure that defines a plurality of apertures separated by polymer segments, the polymer matrix structure formed from a flat member that is symmetrical about an axis extending in a front-to-rear direction, wherein the polymer matrix structure includes a first free end and a second free end;
incorporating the polymer matrix structure into an upper such that the first free end extends along a heel region of the upper and the second free end extends along the heel region of the upper;
engaging the first free end and the second free end; and
securing a sole member to the upper.
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Abstract
Articles of footwear, including athletic footwear, include one or more of: (a) a sole structure; (b) an upper having lateral and medial side elements engaged with the sole structure, the upper made from a polymer matrix structure that extends through at least a heel region; (c) a size adjustment mechanism located at the heel region; (d) a heel tongue element located adjacent the size adjustment mechanism; (e) a shoe securing mechanism; (f) an instep tongue member; and/or (g) a bootie member located at least partially within the foot-receiving chamber. Methods of manufacturing such articles of footwear also are disclosed.
63 Citations
20 Claims
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1. A method of manufacturing an article of footwear, comprising:
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forming a unitary, one piece polymer matrix structure that defines a plurality of apertures separated by polymer segments, the polymer matrix structure formed from a flat member that is symmetrical about an axis extending in a front-to-rear direction, wherein the polymer matrix structure includes a first free end and a second free end; incorporating the polymer matrix structure into an upper such that the first free end extends along a heel region of the upper and the second free end extends along the heel region of the upper; engaging the first free end and the second free end; and securing a sole member to the upper. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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10. A method of manufacturing an article of footwear, comprising:
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forming a unitary, one piece polymer matrix structure that defines a plurality of apertures separated by polymer segments, the polymer matrix structure formed from a flat member that is symmetrical about an axis extending in a front-to-rear direction, wherein the polymer matrix structure extends as a unitary structure to form a major portion of at least a forefoot portion, a midfoot portion, and a heel portion of the article of footwear; incorporating the polymer matrix structure into an upper; securing a sole member to the upper; and engaging a heel tongue element with at least one of the upper or the sole member. - View Dependent Claims (11, 12, 13, 14, 15, 16, 17, 18, 19, 20)
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Specification