Systems and methods for setting engine speed relative to operator demand

• US 9,682,760 B1
• Filed: 04/13/2015
• Issued: 06/20/2017
• Est. Priority Date: 04/13/2015
• Status: Active Grant

• Current Assignee: Brunswick Corporation
• Original Assignee: Brunswick Corporation
• Inventors: O'Brien, William P., Arbuckle, Jason S., Przybyl, Andrew J.
• Primary Examiner(s): Kwon, John
• Application Number:
  US14/684,952
• Time in Patent Office: 799 Days
• Field of Search: 701 85, 701103, 701104, 701110, 701114, 701115, 12340651, 12340652, 123492, 123493
• CPC Class Codes: B63H 2021/216 using electric control means
• CPC Class Codes: B63H 21/21 Control means for engine or transmission, specially adapted for use on marine vessels
• CPC Class Codes: F02D 11/105 characterised by the function converting demand to actuation, e.g. a map indicating relations between an accelerator pedal position and throttle valve opening or target engine torque
• CPC Class Codes: F02D 2041/141 using a feed-forward control element
• CPC Class Codes: F02D 31/002 controlling air supply
• CPC Class Codes: F02D 41/2451 characterised by what is learned or calibrated

Abstract

A method for setting an engine speed of an internal combustion engine in a marine propulsion device to an engine speed setpoint includes receiving an operator demand from an input device and learning an adapted maximum engine speed. An engine speed setpoint is calculated by scaling the adapted maximum engine speed relative to the operator demand. The method includes predicting a position of a throttle valve of the engine that is needed to achieve the engine speed setpoint, and determining a feed forward signal that will move the throttle valve to the predicted position. A marine propulsion system has an electronic control unit that learns the adapted maximum engine speed, calculates the engine speed setpoint by scaling the adapted maximum engine speed relative to the operator demand, predicts the position of the throttle valve, and determines the feed forward signal that will move the throttle valve to the predicted position.

Claims

1. A method for setting an engine speed of an internal combustion engine in a marine propulsion device of a marine propulsion system to an engine speed setpoint, the method comprising:

receiving an operator demand from an input device;

learning an adapted maximum engine speed;

calculating an engine speed setpoint by scaling the adapted maximum engine speed relative to the operator demand;

predicting a position of a throttle valve of the engine that is needed to achieve the engine speed setpoint; and

determining a feed forward signal that will move the throttle valve to the predicted position.

2. The method of claim 1, further comprising adjusting the engine speed with a feedback controller after moving the throttle valve to the predicted position so as to obtain the engine speed setpoint.

3. The method of claim 1, further comprising mapping the operator demand to a desired percentage of available engine speed.

4. The method of claim 3, wherein the desired percentage of available engine speed is mapped from a normalized set of values representing a change in the desired percentage of available engine speed relative to a given change in the operator demand.

5. The method of claim 3, further comprising calculating the engine speed setpoint by:

calculating a difference between an idle speed of the engine and the adapted maximum engine speed;

multiplying the difference by the desired percentage of available engine speed; and

adding the multiplied difference to the idle speed.

6. The method of claim 1, further comprising learning the adapted maximum engine speed only when a measured speed of the engine exceeds a certain speed.

7. The method of claim 6, further comprising learning the adapted maximum engine speed only when the position of the throttle valve is within a certain range of wide open throttle.

8. The method of claim 6, further comprising learning the adapted maximum engine speed only when the operator demand exceeds a certain demand.

9. The method of claim 6, further comprising learning the adapted maximum engine speed only when at least one of the following conditions is present:

a trim angle of the marine propulsion device exceeds a certain angle, and a load on the engine exceeds a certain load.

10. The method of claim 6, further comprising gradually transitioning the adapted maximum engine speed from a rated maximum engine speed to a measured actual maximum engine speed over at least one driving cycle of the marine propulsion system.

11. The method of claim 1, wherein the input device is a throttle lever and the operator demand corresponds to a measured position of the throttle lever.

12. A marine propulsion system comprising:

a marine propulsion device;

an internal combustion engine powering the marine propulsion device;

a throttle valve metering air intake to the internal combustion engine;

an input device for inputting an operator demand; and

an electronic control unit, wherein the electronic control unit;

learns an adapted maximum engine speed;

calculates an engine speed setpoint by scaling the adapted maximum engine speed relative to the operator demand;

predicts a position of the throttle valve that is needed to achieve the engine speed setpoint; and

determines a feed forward signal that will move the throttle valve to the predicted position.

13. The marine propulsion system of claim 12, further comprising a feedback controller that controls a speed of the engine so as to obtain the engine speed setpoint after the throttle valve has been moved to the predicted position.

14. The marine propulsion system of claim 12, wherein the electronic control unit maps the operator demand to a desired percentage of available engine speed.

15. The marine propulsion system of claim 14, wherein the electronic control unit maps the desired percentage of available engine speed from a normalized set of values representing a change in the desired percentage of available engine speed relative to a given change in the operator demand.

16. The marine propulsion system of claim 14, wherein the electronic control unit calculates the engine speed setpoint by:

calculating a difference between an idle speed of the engine and the adapted maximum engine speed;

multiplying the difference by the desired percentage of available engine speed; and

adding the multiplied difference to the idle speed.

17. The marine propulsion system of claim 12, wherein the electronic control unit learns the adapted maximum engine speed only when a measured speed of the engine exceeds a certain speed.

18. The marine propulsion system of claim 17, wherein the electronic control unit learns the adapted maximum engine speed only when at least one of the following conditions is present:

the position of the throttle valve is within a certain range of wide open throttle;

the operator demand exceeds a certain demand;

a trim angle of the marine propulsion device exceeds a certain angle; and

a load on the engine exceeds a certain load.

19. The marine propulsion system of claim 17, wherein the electronic control unit gradually transitions the adapted maximum engine speed from a rated maximum engine speed to a measured actual maximum engine speed over at least one driving cycle of the marine propulsion system.

20. The marine propulsion system of claim 12, wherein the input device is a throttle lever and the operator demand corresponds to a measured position of the throttle lever.