Method and apparatus for torrefaction of biomass with a cyclonic bed reactor

• US 9,683,187 B2
• Filed: 05/27/2013
• Issued: 06/20/2017
• Est. Priority Date: 05/25/2012
• Status: Active Grant

• Current Assignee: Airex Energie Inc.
• Original Assignee: Airex Energie Inc.
• Inventors: Prud'Homme, Guy
• Primary Examiner(s): Toomer, Cephia D
• Application Number:
  US14/403,795
• Publication Number:
  US 20150143742A1
• Time in Patent Office: 1,485 Days
• CPC Class Codes: C10L 2290/02 Combustion or pyrolysis
• CPC Class Codes: C10L 2290/06 Heat exchange, direct or indirect
• CPC Class Codes: C10L 2290/08 Drying or removing water
• CPC Class Codes: C10L 2290/50 Screws or pistons for moving along solids
• CPC Class Codes: C10L 2290/58 Control or regulation of the fuel preparation of upgrading process
• CPC Class Codes: C10L 5/40 essentially based on materials of non-mineral origin
• CPC Class Codes: C10L 5/442 Wood or forestry waste
• CPC Class Codes: C10L 5/445 Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
• CPC Class Codes: C10L 9/083 Torrefaction
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel
• CPC Class Codes: Y02E 50/30 Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

A method for the torrefaction of biomass comprises receiving biomass having a given moisture content. The biomass is heated in a generally inert environment by indirect contact. The biomass is subsequently torrefied by exposing the biomass to a flow of combustion gases in the generally inert environment. The biomass is outlet with a reduced moisture content.

Claims

1. A method for the torrefaction of biomass comprising:

receiving biomass having a given moisture content;

heating the biomass in a generally inert environment by indirect contact, the generally inert environment being defined by a level of oxygen being below a level enabling combustion;

subsequently torrefying the biomass by exposing the biomass to a flow of combustion gases directly from an exhaust of a burner, a combustion being controlled to adjust the level of oxygen at the exhaust of the burner below the level enabling combustion to maintain the generally inert environment; and

outletting the biomass with a reduced moisture content.

2. The method according to claim 1, wherein heating the biomass by indirect contact comprises circulating the biomass in a conduit surrounded by a heated sleeve.

3. The method according to claim 2, wherein heating the biomass comprises directing a portion of the combustion gases in the heated sleeve.

4. The method according to claim 2, wherein circulating the biomass in the conduit comprises conveying the biomass with a feed screw.

5. The method according to claim 2, wherein heating the biomass in a generally inert environment comprises inletting the biomass in the conduit by operating a rotary valve.

6. The method according to claim 1, wherein heating the biomass comprises heating the biomass to a temperature ranging from to 250 C to 400 C.

7. The method according to claim 1, wherein exposing the biomass to a flow of combustion gases comprises circulating the biomass in a cyclonic flow.

8. The method according to claim 7, wherein circulating the biomass in a cyclonic flow comprises exposing the biomass to an annular vortex of the combustion gases in the cyclonic flow to increase a resident time of the biomass in the cyclonic flow.

9. The method according to claim 1, wherein torrefying the biomass comprises exposing the biomass to a temperature ranging from 300 C to 500 C by exposing the biomass to the combustion gases.

10. The method according to claim 1, further comprising cooling the biomass after the outletting by conveying the biomass in a feedscrew unit.

11. The method according to claim 1, wherein outletting the biomass comprises operating a rotary valve to control an amount of outlet biomass.

12. The method according to claim 1, further comprising drying the biomass prior to heating the biomass by indirect contact.

13. The method according to claim 12, wherein drying the biomass comprises at least one of mixing and recirculating biomass within a chamber of a reactor while exposing the biomass to hot air.

14. The method according to claim 12, wherein drying the biomass comprises drying the biomass to a moisture content ranging from 20% to 40%.

15. The method according to claim 12, wherein drying the biomass comprises heating air by heat exchange with combustion gases used for at least one of heating the biomass by indirect contact and torrefying the biomass.

16. The method according to claim 1, further comprising controlling a temperature of the combustion gases used for of heating the biomass by indirect contact and torrefying the biomass, by operating a heat exchanger with refrigerant in a pneumatic circuit in which the combustion gases circulate.

17. The method according to claim 16, further comprising collecting a condensate from the heat exchanger to remove moisture from the combustion gases.

18. The method according to claim 16, wherein operating the heat exchanger comprises operating the heat exchanger adjacent to an outlet of the torrefying of the biomass.

19. The method according to claim 1 further comprising collecting torrefaction gases from the step of exposing the biomass to a flow of combustion gases, and wherein exposing the biomass to a flow of combustion gases comprises exposing the biomass to a flow of combustion gases and of torrefaction gases.

20. A method for the torrefaction of biomass comprising:

receiving biomass having a given moisture content;

heating the biomass in a generally inert environment by indirect contact, the generally inert environment being defined by a level of oxygen being below a level enabling combustion;

subsequently torrefying the biomass by directly exposing the biomass to a flow of combustion gases received from at least one pipe extending from an exhaust of a burner, a combustion being controlled to adjust the level of oxygen at the exhaust of the burner below the level enabling combustion to maintain the generally inert environment; and

outletting the biomass with a reduced moisture content.