Self-repairing armor

• US 9,683,816 B2
• Filed: 09/08/2015
• Issued: 06/20/2017
• Est. Priority Date: 09/08/2014
• Status: Active Grant

• Current Assignee: Carolyn Dry
• Original Assignee: Carolyn Dry
• Inventors: Dry, Carolyn
• Primary Examiner(s): HAYES, BRET C
• Application Number:
  US14/847,940
• Publication Number:
  US 20160195367A1
• Time in Patent Office: 651 Days
• Field of Search: 89 3602, 89 3604- 3609, 89 3611- 3613
• CPC Class Codes: F41H 5/007 Reactive armour; Dynamic armour
• CPC Class Codes: F41H 5/0428 Ceramic layers in combination with additional layers made of fibres, fabrics or plastics

Abstract

The present technology provides armor articles for use in body armor, vehicle armor, and aircraft armor, including helicopters. The armor articles include a ceramic plate having a front surface and a rear surface; a polymer backer affixed to the rear surface of the ceramic plate, wherein the polymer backer comprises a laminate of at least two layers of material, each layer comprising a ballistic fabric; and self-repair conduits on the front surface of the ceramic plate and covered by a layer of material, wherein the self-repair conduits contain a self-repair composition. The present armor articles are light weight yet can still sustain multiple hits by armor piercing bullets. Armor articles may also be produced without the ceramic plate.

Claims

1. An armor article comprising:

a ceramic plate having a front surface and a rear surface;

a polymer backer affixed to the rear surface of the ceramic plate, wherein the polymer backer comprises a laminate of at least two layers of material, each layer comprising a ballistic fabric; and

self-repair conduits on the front surface of the ceramic plate and covered by a layer of material, wherein the self-repair conduits contain a self-repair composition.

2. The article of claim 1 wherein the ceramic plate comprises boron carbide, silicon carbide, aluminum oxide, titanium diboride, aluminum nitride, silicone nitride, or a combination of any two or more thereof.

3. The article of claim 1 wherein the ceramic plate comprises boron carbide, silicon carbide, or a mixture thereof with silica.

4. The article of claim 1 wherein the ceramic plate is arcuate.

5. The article of claim 1 wherein ceramic particulates are affixed to the front surface of the ceramic plate, the cover material or any material attached to the front surface of the ceramic plate.

6. The article of claim 5 wherein the ceramic particulate comprises ceramic powder, chips, and/or ceramic shards.

7. The article of claim 5 wherein the ceramic particulate is a boron carbide and/or silicon carbide particulate.

8. The article of claim 1 wherein the ballistic fabric comprises ultra-high density polyethylene, para-aramid or a combination thereof.

9. The article of claim 1 wherein the polymer backer comprises 2 to 100 layers of material.

10. The article of claim 1 wherein the polymer backer comprises 30 to 60 layers of material.

11. The article of claim 1 wherein each successive layer of ballistic fabric in the polymer backer laminate is offset from the previous layer by 10 to 45 degrees.

12. The article of claim 1 wherein the laminate comprises epoxy resin.

13. The article of claim 1 wherein the polymer backer comprises self-repair conduits containing a second self-repair composition.

14. The article of claim 1 further comprising a second polymer laminate affixed to the front surface of the ceramic plate or to any material adjacent to the front surface, wherein the second polymer laminate comprises at least two layers of material, each layer comprising ballistic fabric.

15. The article of claim 1 wherein the cover layer of material comprises a fabric and resin.

16. The article of claim 15 wherein the cover material comprises nylon ballistic fabric.

17. The article of claim 1 wherein the repair composition comprises a cyanoacrylate or an epoxy.

18. The article of claim 1 wherein the repair composition comprises ethyl cyanoacrylate.

19. The article of claim 1 wherein the self-repair conduits are sealed glass tubes or fibers.

20. The article of claim 1 wherein the self-repair conduits are sealed polymeric tubes.

21. The article of claim 20 wherein the sealed polymeric tubes comprise walls of a metal-polymer laminate.

22. The article of claim 21 wherein

the ceramic plate comprises boron carbide, silicon carbide, or a combination thereof;

each layer of ballistic fabric is selected from an ultra-high density polyethylene ballistic fabric; and

the self-repair composition comprises ethyl cyanoacrylate.

23. The article of claim 22 wherein the polymer backer comprises 30 to 60 layers of ultra-high density polyethylene ballistic fabric.

24. Armor comprising the article of claim 1.

25. The armor of claim 24, wherein the armor is body armor, an armored helmet, armored body jacket, land vehicle armor, aircraft armor, water vehicle armor.

26. The armor of claim 25 wherein the article of claim 1 is an insert in a helmet or wearable vest, jacket or pants.

27. An armor article comprising:

a ceramic plate having a front surface and a rear surface;

a polymer backer affixed to the rear surface of the ceramic plate, wherein the polymer backer comprises a laminate of at least two layers of material, each layer comprising a ballistic fabric; and

self-repair conduits on the front surface of the ceramic plate and covered by a layer of material, on the rear surface of the ceramic plate, and/or within the polymer backer, wherein the self-repair conduits contain a self-repair composition.