Controlling current for power stealing in climate control systems

• US 9,684,316 B2
• Filed: 04/05/2013
• Issued: 06/20/2017
• Est. Priority Date: 04/05/2013
• Status: Active Grant

• Current Assignee: Emerson Electric Company
• Original Assignee: Emerson Electric Company
• Inventors: Ramachandran, Anil, Zikes, Bradley C.
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): WARMFLASH, MICHAEL J
• Application Number:
  US13/857,467
• Publication Number:
  US 20140299670A1
• Time in Patent Office: 1,537 Days
• Field of Search: 307125
• CPC Class Codes: G05D 23/19 characterised by the use of electric means G05D23/1393 takes precedence

Abstract

A thermostat for use in a climate control system has a power stealing circuit that provides power from a voltage supply through a load of the climate control system when the load is in an “off” mode. The power stealing circuit has a current limiting circuit that provides a maximum level of instantaneous current predetermined to be a threshold beyond which the load is switched to an “on” mode.

Claims

1. A thermostat operable to control a given function of a climate control system by switching a corresponding load of the climate control system between “

on” and

“

off”

modes, the thermostat comprising;

a power stealing circuit configured to provide power from a voltage supply through a given load of the climate control system when the load is in an “

off”

mode;

the power stealing circuit having a current limiting circuit configured based on a plurality of predetermined instantaneous current values corresponding to a plurality of climate control system functions, including the given function, controllable by the thermostat, where each value is predetermined to be a maximum instantaneous current through an off-mode load of the corresponding climate control system function and above which the off-mode load would be switched to an “

on”

mode;

the current limiting circuit configured to limit instantaneous current received by the current limiting circuit to a fixed instantaneous current level predetermined, based on the predetermined instantaneous current values, to be a fixed maximum instantaneous current threshold at which each of the off-mode loads would not be switched to an “

on”

mode;

the power stealing circuit configured by the current limiting circuit to selectively provide the power through any of the plurality of off-mode loads.

2. The thermostat of claim 1, wherein the fixed maximum instantaneous current corresponds to a maximum voltage threshold at which the load is not switched to the “

on”

mode.

3. The thermostat of claim 1, wherein the power stealing circuit is configured to provide power to one or more circuits ancillary to the thermostat.

4. The thermostat of claim 3, wherein the one or more ancillary circuits comprise one or more of the following:

a radio transceiver, a backlight, and a sensor.

5. The thermostat of claim 1, wherein the current limiting circuit comprises a Zener diode connected with a pair of transistors having connected collectors.

6. The thermostat of claim 1, wherein the current limiting circuit comprises a constant current diode or a constant current regulator.

7. The thermostat of claim 1, wherein the maximum instantaneous current is predetermined without regard to resistance of the load and/or is provided without having to discharge a battery, if any.

8. A power stealing circuit for obtaining power from a voltage source through a given control system load that is in an “

off”

mode, the given load corresponding to a given function of the control system, the power stealing circuit comprising;

a current limiting circuit configured based on a plurality of predetermined instantaneous current values corresponding to a plurality of functions, including the given function, of the control system, where each value is predetermined to be a maximum instantaneous current through an off-mode load of the corresponding control system function, above which the off-mode load would be switched to an “

on”

mode;

the current limiting circuit configured to limit instantaneous current received by the current limiting circuit to a fixed instantaneous current level predetermined, based on the predetermined instantaneous current level values, to be a fixed maximum level of instantaneous current at which each of the off-mode loads would not be switched to an “

on”

mode, the maximum level of instantaneous current corresponding to a maximum voltage threshold at which the load is not switched to the “

on”

mode;

the power stealing circuit configured by the current limiting circuit to steal power through any of the control system loads that is in the “

off”

mode and selectable for power stealing therefrom.

9. The power stealing circuit of claim 8, wherein the maximum level of instantaneous current is predetermined without regard to resistance of the load.

10. A thermostat comprising the power stealing circuit of claim 8.

11. The power stealing circuit of claim 8, wherein the power stealing circuit is configured to provide power to a thermostat, and the control system functions include one or more of the following:

heating, cooling, and blowing.

12. The power stealing circuit of claim 11, wherein the power stealing circuit is configured to provide power to one or more circuits ancillary to the thermostat.

13. The power stealing circuit of claim 12, wherein the one or more ancillary circuits comprise one or more of the following:

a radio transceiver, a backlight, and a sensor.

14. The power stealing circuit of claim 8, wherein the current limiting circuit comprises a Zener diode connected with a pair of transistors having connected collectors.

15. The power stealing circuit of claim 8, wherein the current limiting circuit comprises a constant current diode or a constant current regulator.

16. A method of providing power stealing in a climate control system to provide power from a voltage supply through a load that is in an “

off”

mode to one or more ancillary circuits of the system, the method comprising;

determining a plurality of instantaneous current values corresponding to a plurality of climate control system functions, where each value is a maximum instantaneous current through an off-mode load of a corresponding climate control system function and above which the off-mode load would be switched from an “

off”

mode to an “

on”

mode for performing the corresponding function;

based on the determined instantaneous current values, determining a fixed maximum value of instantaneous current for providing the power, the fixed maximum value being a maximum instantaneous current threshold at which each of the off-mode loads corresponding to the plurality of climate control system functions would not be switched to an “

on”

mode; and

using the fixed maximum value to limit current through one or more of the loads when in the “

off”

mode;

the using performed by providing, in a power stealing circuit of the climate control system, a current limiting circuit that outputs instantaneous current at the fixed maximum value to provide the power.

17. The method of claim 16, further comprising inputting the current to one or more capacitors of the climate control system.

18. The method of claim 16, wherein the maximum value of instantaneous current is determined relative to a maximum voltage turn-on threshold.

19. The method of claim 16, wherein the one or more ancillary circuits include a thermostat.

20. The method of claim 16, further comprising determining the maximum level of instantaneous current without regard to resistance of the load.