Drill guides for confirming alignment of patient-specific alignment guides

• US 9,687,261 B2
• Filed: 07/07/2015
• Issued: 06/27/2017
• Est. Priority Date: 06/13/2011
• Status: Active Grant

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Uthgenannt, Brian, Catanzarite, Joshua B., Serbousek, Jon C., Davis, Todd O.
• Primary Examiner(s): Bates, David
• Assistant Examiner(s): Chang, Olivia C
• Application Number:
  US14/792,983
• Publication Number:
  US 20150305755A1
• Time in Patent Office: 721 Days
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/1675 for the knee
• CPC Class Codes: A61B 17/17 Guides or aligning means for drills , mills, pins or wires
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 2017/568 produced with shape and dimensions specific for an individual patient

Abstract

An orthopedic device includes a drill guide configured to be mounted on a patient-specific alignment guide for intraoperatively confirming alignment of the patient-specific alignment guide relative to a bone. The patient-specific alignment guide includes first and second referencing holes. The drill guide includes a main body with a first coupling member and a second coupling member. The first and second coupling members are configured to be received within the first and second referencing holes, respectively. The first and second coupling members each include corresponding first and second drill openings configured to align with the first and second referencing holes, respectively. The drill openings each guide a drilling tool toward the bone to drill corresponding holes in the bone. The main body also includes an alignment confirmation feature configured for confirming alignment of the patient-specific alignment guide relative to the bone before drilling holes in the bone.

Claims

1. An orthopedic method comprising:

intraoperatively nesting a three-dimensional patient-specific surface of a patient-specific alignment guide to a corresponding surface of a bone, the three-dimensional patient-specific surface being preoperatively configured to align the patient-specific alignment guide relative to the bone when nested to the corresponding surface in only one position, the patient-specific alignment guide including a first referencing hole and a second referencing hole;

intraoperatively mounting a drill guide onto the patient-specific alignment guide by inserting first and second coupling members of the drill guide into the first and second referencing holes, respectively, and aligning corresponding drill openings of the first and second coupling members with the first and second referencing holes, respectively;

intraoperatively confirming that the patient-specific alignment guide is aligned relative to a mechanical axis of the bone using an alignment confirmation feature of the drill guide, including passing a rod through an alignment opening of the alignment confirmation feature confirming that a rod axis of the rod is parallel to the mechanical axis of the bone; and

drilling a hole into the bone through one of the drill openings after confirming that the patient-specific alignment guide is aligned relative to the mechanical axis of the bone.

2. The method of claim 1, further comprising rotating the rod relative to the mechanical axis to avoid abutment of the rod with an anatomical feature.

3. The method of claim 1, further comprising:

drilling a plurality of holes in the bone with the drilling tool;

inserting a referencing pin into each of the plurality of holes;

removing the patient-specific guide and the drill guide without removing the referencing pins;

mounting a resection guide onto the referencing pins; and

resecting the bone with a resection tool that is guided by the resection guide.

4. An orthopedic method comprising:

nesting a three-dimensionally mirrored patient-specific surface of an alignment guide against a three-dimensional surface of a bone to attach a drill guide to the bone;

inserting a rod into an opening in the drill guide;

determining if the rod lies substantially within a predetermined plane relative to a mechanical axis of the bone;

withdrawing the rod;

utilizing the drill guide as a reference for attaching a resection guide to the bone, wherein attaching the resection guide comprises;

preparing holes in the bone using the drill guide;

driving referencing pins into the prepared holes;

removing the alignment guide and the drill guide prior to attaching the resection guide; and

attaching the resection guide onto the referencing pins; and

guiding a resection tool toward the bone via a guide surface in the resection guide.

5. The orthopedic method of claim 4, further comprising inserting coupling members of the drill guide into reference holes of the alignment guide to attach the drill guide to the alignment guide.

6. The orthopedic method of claim 5, further comprising:

introducing a drill bit into a first set of holes in the drill guide that align with a first set of holes in the alignment guide; and

forming first holes in the bone at the first set of holes in the alignment guide and the drill guide.

7. The method of claim 6, wherein the bone comprises a tibia and the first set of holes are located on the tibia substantially perpendicular to the mechanical axis.

8. The orthopedic method of claim 7, wherein the three-dimensionally mirrored patient-specific surface of the alignment guide complements and mates with an anterior surface of the tibia.

9. The method of claim 6, wherein the bone comprises a femur and the first set of holes are located on the femur substantially perpendicular to the mechanical axis and the second set of holes are located on the femur substantially parallel to the mechanical axis.

10. The orthopedic method of claim 9, wherein the three-dimensionally mirrored patient-specific surface of the alignment guide complements and mates with distal and anterior condylar surfaces of the femur.

11. The orthopedic method of claim 6, further comprising forming second holes in the bone at a second set of holes in the alignment guide.

12. The method of claim 4, further comprising correcting alignment of the alignment guide if the rod does not lie substantially in the plane.