Methods and devices for cutting and abrading tissue

• US 9,687,266 B2
• Filed: 04/27/2010
• Issued: 06/27/2017
• Est. Priority Date: 04/29/2009
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Yuen, Phyllis, Moberg, John Robert, Yang, Alex, Brodeur, Christopher B., Whealon, William Joseph, Lee, Kee, Doud, Darren
• Primary Examiner(s): DANG, ANH TIEU
• Application Number:
  US12/768,281
• Publication Number:
  US 20100312263A1
• Time in Patent Office: 2,618 Days
• Field of Search: 606159, 606158, 606167, 606170
• CPC Class Codes: A61B 17/320758 with a rotating cutting instrument, e.g. motor driven A61B17/320725, A61B17/32075 and A61B17/320783 take precedence; for removing intra-ocular material A61F9/00763; endoscopic rotatable cutting instruments A61B17/32002
• CPC Class Codes: A61B 17/320783 through side-hole, e.g. sliding or rotating cutter inside catheter
• CPC Class Codes: A61B 2017/320004 abrasive
• CPC Class Codes: A61B 2017/320791 with cutter extending outside the cutting window

Abstract

The present invention provides an atherectomy catheter which has a cutting element that is able to cut both soft tissue and hard tissue, and methods of cutting material from a blood vessel lumen using a rotating cutting element. The cutting element has a sharp cutting edge that surrounds a cup-shaped surface and at least one surface of abrasive material. The cup-shaped surface directs the cut material into a tissue chamber. The cutting edge and the cup-shaped surface together are well suited to cut and remove relatively soft tissue from the blood vessel. The abrasive material surface in combination with the cutting element is well suited to abrade and remove hard material from the blood vessel.

Claims

1. An atherectomy catheter, comprising:

a body having opposite proximal and distal ends and a longitudinal axis, the body defining a lumen extending longitudinally therein and an opening in communication with the lumen;

a rotatable shaft extending longitudinally within the lumen and being rotatable relative to the body; and

a cutting element adjacent the opening having opposite proximal and distal ends, a length extending between the proximal and distal ends, and an outer, major diameter, the cutting element being coupled to the rotatable shaft for rotating the cutting element relative to the body about a longitudinal axis of the cutting element, the cutting element having a cutting edge configured for cutting tissue as the cutting element rotates and an abrasive surface spaced apart from the cutting edge on at least a longitudinal portion of an outer, major diameter surface of the cutting element configured for abrading tissue as the cutting element rotates,

wherein the cutting element has a working position in which the cutting edge and the abrasive surface of the cutting element are exposed through the opening in the body to engage tissue outside the body of the atherectomy.

2. The catheter of claim 1, wherein the cutting edge is a radially outer edge of the cutting element.

3. The catheter of claim 1, wherein the cutting element is movable between a stored position and the working position relative to the opening.

4. The catheter of claim 3, wherein the cutting element is moved between the stored position and the working position by sliding the cutting element against a cam surface.

5. The catheter of claim 4, wherein a distal portion of the atherectomy catheter relative to a proximal portion is deflected by sliding the cutting element against the cam surface.

6. The catheter of claim 1, wherein the abrasive surface is flush in relation to adjacent non-abrasive cutting element surfaces.

7. The catheter of claim 1, wherein the outer, major diameter of the cutting element is in the range of 0.030 to 0.100″

(0.076 to 0.25 cm).

8. The catheter of claim 1, wherein the outer, major diameter of the cutting element is 0.061″

(0.15 cm).

9. The catheter of claim 1, wherein the abrasive surface comprises one contiguous abrasive surface.

10. The catheter of claim 1, wherein the abrasive surface is comprised of abrasive material that has been attached to the cutting element.

11. The catheter of claim 10, wherein the abrasive material comprises diamond plate.

12. The catheter of claim 10, wherein the abrasive material has a particle size of 10 to 800 microns.

13. The catheter of claim 1, wherein the abrasive surface has been produced without attaching abrasive materials to the cutting element.

14. The catheter of claim 13, wherein the abrasive surface has been produced by knurling, grit blasting, etching, or laser ablation.

15. The catheter of claim 1, wherein the abrasive surface is on a proximal facing shoulder surface of the cutting element.

16. A method of removing material from a body lumen, the method comprising:

providing an atherectomy catheter, the atherectomy catheter comprising;

a body having opposite proximal and distal ends and a longitudinal axis, the body defining a lumen extending longitudinally therein and an opening in communication with the lumen;

a rotatable shaft extending longitudinally within the lumen and being rotatable relative to the body; and

a cutting element adjacent the opening having opposite proximal and distal ends, a length extending between the proximal and distal ends, and an outer, major diameter, the cutting element being coupled to the rotatable shaft for rotating the cutting element relative to the body about a longitudinal axis of the cutting element, the cutting element having a cutting edge configured for cutting tissue as the cutting element rotates and an abrasive surface spaced apart from the cutting edge on at least a longitudinal portion of an outer, major diameter surface of the cutting element configured for abrading tissue as the cutting element rotates, wherein the cutting element has a working position in which the cutting edge and the abrasive surface of the cutting element are exposed through the opening in the body to engage tissue outside the body of the atherectomy catheter;

placing the atherectomy catheter in the body lumen; and

moving the atherectomy catheter in the body lumen, with the cutting element in the working position, to contact the cutting element with the material in the body lumen.

17. The method of claim 16, wherein the atherectomy catheter is moved in a distal direction to contact the cutting edge with the material in the body lumen.

18. The method of claim 17, wherein the atherectomy catheter is moved in a proximal direction to contact the abrasive surface with the material in the body lumen.

19. The method of claim 18, wherein the abrasive surface is on a proximal facing shoulder surface of the cutting element.

20. The method of claim 16, wherein the atherectomy catheter is placed in the body lumen with the cutting element in a stored position and the atherectomy catheter is moved to contact the material with the cutting element in the working position.