Distal tip for bone fixation devices

• US 9,687,281 B2
• Filed: 03/12/2013
• Issued: 06/27/2017
• Est. Priority Date: 12/20/2012
• Status: Active Grant

• Current Assignee: Illuminoss Medical, Inc.
• Original Assignee: Illuminoss Medical, Inc.
• Inventors: Rabiner, Robert A., O'Leary, Anthony W., DiPoto, Gene P., Brousseau, Jeffrey P., Wong, Chi Y., Ferrer, Nicholas, Shanahan, Augustus C., Unger, John
• Primary Examiner(s): Robert, Eduardo C
• Assistant Examiner(s): COTRONEO, STEVEN J
• Application Number:
  US13/796,085
• Publication Number:
  US 20140180288A1
• Time in Patent Office: 1,568 Days
• Field of Search: 606 62- 68
• CPC Class Codes: A61B 17/7097 Stabilisers comprising fluid filler in an implant, e.g. balloon; devices for inserting or filling such implants disc prostheses made of inflatable chambers or pockets filled with fluid A61F2/441; replacing the nucleus pulposus A61F2002/444
• CPC Class Codes: A61B 17/7275 with expanding cylindrical parts
• CPC Class Codes: A61B 17/8855 inflatable, e.g. kyphoplasty balloons
• CPC Class Codes: A61B 2090/306 using optical fibres
• CPC Class Codes: A61B 2090/3966 Radiopaque markers visible in an X-ray image
• CPC Class Codes: A61N 2005/063 comprising light transmitting means, e.g. optical fibres
• CPC Class Codes: A61N 5/0601 Apparatus for use inside the body

Abstract

Distal tip designs for bone fixation devices are disclosed. In some embodiments, a system for bone fixation includes a delivery catheter having a proximal end and a distal end; an expandable member having a proximal region and a distal region, wherein the expandable member is releasably attached about the distal end of the delivery catheter at the proximal region of the expandable member; a distal cap attached to the distal region of the expandable member to seal the expandable member; a light conducting fiber; and a light-sensitive liquid; wherein the delivery catheter has an inner void for passage of a light-sensitive liquid into the expandable member to expand the expandable member and an inner lumen for passage of the light conducting fiber into the expandable member to cure the light-sensitive liquid inside the expandable member.

Claims

1. A device for bone fixation comprising:

a delivery catheter comprising an outer tube and an inner tube, the inner tube disposed within the outer tube and the inner tube extending beyond the outer tube;

an expandable member having a proximal region and an open distal region, the expandable member being releasably attached about a distal end of the delivery catheter at the proximal region of the expandable member; and

a distal cap comprising an outer surface, an inner surface and a body extending from the inner surface, wherein an outer diameter of the body is smaller than a diameter of the inner surface to provide a recessed attachment section, the open distal region of the expandable member being attached to an outside of the body at the recessed attachment section, and wherein the distal cap terminates and seals off the open distal region of the expandable member to prevent the flow of a light-sensitive liquid from inside to outside of the expandable member and the ingress of bodily fluids inside the expandable member; and

an inner compartment defined by an inside of the body of the distal cap in the open distal region of the expandable member, wherein the inner compartment is sized so when the inner tube is inserted into the inner compartment, the inner tube is freely moveable within the inner compartment in a radial direction.

2. The device of claim 1 wherein the body of the distal cap is a tubular body defining the inner compartment for receiving and accommodating the inner tube, so as to stabilize and minimize bowing of the inner tube during operation.

3. The device of claim 2 wherein the delivery catheter includes:

an inner void between the inner tube and the outer tube and in fluid communication with an inner cavity within the expandable member to deliver the light-sensitive liquid into the inner cavity of the expandable member, and

an inner lumen extending along the inner tube for passing a light-conducting fiber into the expandable member to cure the light sensitive liquid inside the inner cavity of the expandable member.

4. The device of claim 3 further comprising a seal formed between the inner lumen and the inner compartment.

5. The device of claim 1 wherein the inner tube is freely moveable within the inner compartment in the radial direction and a longitudinal direction.

6. The device of claim 1 wherein the inner tube includes a plug insertable into the inner compartment of the distal cap.

7. The device of claim 1 wherein the distal cap includes a slotted wall into which the expandable member is inserted.

8. The device of claim 1 wherein an inner surface of the distal cap faces the body of the distal cap and is in communication with the light sensitive liquid inside a cavity of the expandable member, such that the distal cap seals off the open distal region of the expandable member.

9. The device of claim 1 wherein the distal cap is inserted into the open distal region of the expandable member.

10. A system for bone fixation comprising:

a delivery catheter having a proximal end and a distal end and an inner tube extending beyond an outer tube;

an expandable member having a proximal region and an open distal region, wherein the expandable member is releasably attached about the distal end of the delivery catheter at the proximal region of the expandable member;

a light-sensitive liquid;

a distal cap comprising an outer surface, an inner surface and a body extending from the inner surface, wherein an outer diameter of the body is smaller than a diameter of the inner surface to provide a recessed attachment section, the open distal region of the expandable member being attached to an outside of the body at the recessed attachment section, and wherein the distal cap terminates and seals off the open distal region of the expandable member to prevent the flow of a light-sensitive liquid from inside to outside of the expandable member and the ingress of bodily fluids inside the expandable member;

an inner compartment defined by an inside of the body of the distal cap in the open distal region of the expandable member, wherein the inner compartment is sized so when the inner tube is inserted into the inner compartment, the inner tube is freely moveable within the inner compartment in a radial direction; and

a light conducting fiber;

wherein the delivery catheter has an inner void for passage of the light-sensitive liquid into the expandable member to expand the expandable member and an inner lumen for passage of the light conducting fiber into the expandable member to cure the light-sensitive liquid inside the expandable member.

11. The system of claim 10 wherein the inner tube is free floating within the inner compartment of the distal cap.

12. The system of claim 10 wherein the inner tube includes a plug insertable into the inner compartment of the distal cap.

13. The system of claim 10 wherein the distal cap includes a slotted wall into which the expandable member is inserted.

14. A device for bone repair comprising:

a delivery catheter comprising an outer tube and a central tube, the central tube disposed within the outer tube and the central tube extending beyond the outer tube;

an expandable member having a proximal region and an open distal region, the proximal region of the expandable member being releasably engaged to a distal end of the delivery catheter; and

a distal cap

comprising an outer surface, an inner surface and a body extending from the inner surface, wherein an outer diameter of the body is smaller than a diameter of the inner surface to provide a recessed attachment section, the open distal region of the expandable member engaging an outside of the body at the recessed attachment section, and wherein the distal cap that terminates and seals off the open distal region of the expandable member to prevent the flow of a light-sensitive liquid from inside to outside of the expandable member and the ingress of bodily fluids inside the expandable member, wherein at least a portion of the distal cap includes a reflective material; and

an inner compartment defined by an inside of the body of the distal cap in the open distal region of the expandable member, wherein the inner compartment is sized so when the inner tube is inserted into the inner compartment, the inner tube is freely moveable within the inner compartment in a radial direction.

15. The device of claim 14 wherein the central tube is tethered to the distal cap by one of a filament or a fiber.

16. The device of claim 14 wherein the distal cap is in communication with the light sensitive liquid inside the expandable member.