System and method for enhanced electrostatic deposition and surface coatings
First Claim
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1. A system for electrostatic deposition of particles upon a charged substrate to form a coating on a surface of said substrate, the system comprising:
- a vessel;
an expansion nozzle that releases coating particles having a first average electric potential suspended in a gaseous phase from a near-critical or supercritical fluid that is expanded through said nozzle;
at a first location into said vessel;
andan auxiliary emitter that generates a stream of charged ions having a second average electric potential in an inert carrier gas at a second location into said vessel, the second location being separated from the first location, wherein said auxiliary emitter comprises an electrode having a tapered end that extends into a gas channel that conducts said stream of charged ions in said inert carrier gas toward said charged coating particles;
whereby said coating particles interact with said charged ions and said carrier gas within said vessel to enhance a charge differential between said coating particles and said substrate.
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Abstract
This disclosure describes the application of a supplemental corona source to provide surface charge on submicrometer particles to enhance collection efficiency and micro-structural density during electrostatic collection.
379 Citations
31 Claims
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1. A system for electrostatic deposition of particles upon a charged substrate to form a coating on a surface of said substrate, the system comprising:
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a vessel; an expansion nozzle that releases coating particles having a first average electric potential suspended in a gaseous phase from a near-critical or supercritical fluid that is expanded through said nozzle;
at a first location into said vessel;and an auxiliary emitter that generates a stream of charged ions having a second average electric potential in an inert carrier gas at a second location into said vessel, the second location being separated from the first location, wherein said auxiliary emitter comprises an electrode having a tapered end that extends into a gas channel that conducts said stream of charged ions in said inert carrier gas toward said charged coating particles; whereby said coating particles interact with said charged ions and said carrier gas within said vessel to enhance a charge differential between said coating particles and said substrate. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30)
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31. A system for electrostatic deposition of particles upon a charged substrate to form a coating on a surface of a substrate, the system comprising:
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a vessel; an expansion nozzle that releases coating particles having a first average electric potential suspended in a gaseous phase from a near-critical or supercritical fluid that is expanded through said nozzle;
at a first location into said vessel;and an auxiliary emitter that generates a stream of charged ions having a second average electric potential in an inert carrier gas at a second location into said vessel, the second location being separated from the first location, wherein said auxiliary emitter comprises a metal rod with a tapered tip and a delivery orifice; whereby said coating particles interact with said charged ions and said carrier gas within a said vessel to enhance a potential differential between said coating particles and said substrate.
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Specification