Clamping method and apparatus

• US 9,687,935 B2
• Filed: 11/18/2015
• Issued: 06/27/2017
• Est. Priority Date: 04/21/2014
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Matlack, Mike P., Burton, Kurt A., Baumann, John A.
• Primary Examiner(s): STONER, KILEY SHAWN
• Application Number:
  US14/945,161
• Publication Number:
  US 20160067817A1
• Time in Patent Office: 587 Days
• Field of Search: 228 21- 23, 2281121-1145, 228212-213, 228 443- 447
• CPC Class Codes: B23K 20/123 Controlling or monitoring the welding process
• CPC Class Codes: B23K 20/126 Workpiece support, i.e. backing or clamping
• CPC Class Codes: B23K 2101/006 Vehicles
• CPC Class Codes: B23K 37/04 for holding or positioning work
• CPC Class Codes: B23K 37/0435 Clamps
• CPC Class Codes: B25B 1/24 Details, e.g. jaws of special shape, slideways

Abstract

One example of the present disclosure relates to a method of processing first and second workpieces. The method includes constraining the second workpiece; abutting first and second workpieces together to form a joint; applying first and second selectively adjustable forces against the first workpiece to bias the first workpiece against the second workpiece; friction stir welding the first and second workpieces along the joint; maintaining the forces equal to each other while friction stir welding; and automatically varying at least one of the forces responsive to thermal size variations of the first and second workpieces. An apparatus for carrying out this method is also provided.

Claims

1. An apparatus for biasing a first workpiece in a first direction along a surface against a second workpiece, wherein the second workpiece is incapable of moving in the first direction, the apparatus comprising:

a chassis, including a first chassis portion and a second chassis portion, adjustably movable relative to the first chassis portion;

a first plunger, movable relative to the first chassis portion;

first means for biasing the first plunger away from the second chassis portion with a first force;

a second plunger, movable relative to the first chassis portion;

second means for biasing the second plunger away from the second chassis portion with a second force; and

an adjuster, associated with the first chassis portion and the second chassis portion, wherein the adjuster includes a shank and a receiver, coupled to the shank; and

wherein;

the second chassis portion is movable relative to the first chassis portion to adjust a distance between the first chassis portion and the second chassis portion, and

the first force and the second force are inversely proportional to the distance between the first chassis portion and the second chassis portion.

2. The apparatus of claim 1, wherein the first force is substantially equal to the second force.

3. The apparatus of claim 1, further comprising a plurality of stops abutting the second workpiece and not movable in the first direction relative to the surface.

4. The apparatus of claim 1, wherein the chassis is pivotable relative to the surface.

5. The apparatus of claim 4, wherein the chassis is pivotable relative to the surface about a pin.

6. The apparatus of claim 5, wherein the pin is attached to the chassis.

7. The apparatus of claim 5, wherein the chassis further comprises an opening sized to receive the pin with a clearance fit.

8. The apparatus of claim 1, wherein the shank is fixed relative to the first chassis portion and the receiver is threadably movable relative to the shank and contacts the second chassis portion.

9. The apparatus of claim 1, wherein the first chassis portion includes a fixed shoulder facing in the first direction along the surface.

10. The apparatus of claim 9, wherein the fixed shoulder is located between the first plunger and the second plunger when viewed along a second direction substantially perpendicular to the first direction and to the surface.

11. The apparatus of claim 9, wherein:

the first chassis portion includes a flange extending in the first direction along the surface, and

the flange includes an aperture in visual communication with the fixed shoulder when viewed along a second direction substantially perpendicular to the first direction and to the surface.

12. An apparatus for biasing a first workpiece in a first direction along a surface against a second workpiece, wherein the second workpiece is incapable of moving in the first direction, the apparatus comprising:

a chassis, comprising a first chassis portion and a second chassis portion, adjustably movable relative to the first chassis portion, wherein the first chassis portion comprises a fixed shoulder facing in the first direction along the surface, wherein the first chassis portion comprises a flange extending in the first direction along the surface, and wherein the flange comprises an aperture in visual communication with the fixed shoulder, such that the shoulder is visible through the aperture when viewed along a second direction, substantially perpendicular to the first direction and to the surface;

a first plunger, movable relative to the first chassis portion;

first means for biasing the first plunger away from the second chassis portion with a first force;

a second plunger, movable relative to the first chassis portion; and

second means for biasing the second plunger away from the second chassis portion with a second force.

13. The apparatus of claim 12, wherein the fixed shoulder is located between the first plunger and the second plunger.

14. The apparatus of claim 12, wherein the second chassis portion is movable relative to the first chassis portion to adjust a distance between the first chassis portion and the second chassis portion, and wherein the first force and the second force are inversely proportional to the distance between the first chassis portion and the second chassis portion.

15. The apparatus of claim 12, further comprising an adjuster, associated with the first chassis portion and the second chassis portion.

16. The apparatus of claim 12, wherein the chassis is pivotable relative to the surface.

17. The apparatus of claim 12, further comprising a plurality of stops, abutting the second workpiece and not movable in the first direction relative to the surface.

18. A machine for biasing a first workpiece in a first direction along a surface against a second workpiece, wherein the second workpiece is incapable of moving in the first direction, the machine comprising:

the surface;

a first apparatus, located on the surface, the first apparatus comprising;

a first chassis, comprising a first chassis portion and a second chassis portion, adjustably movable relative to the first chassis portion;

a first plunger, movable relative to the first chassis portion;

first means for biasing the first plunger away from the second chassis portion with a first force;

a second plunger, movable relative to the first chassis portion;

second means for biasing the second plunger away from the second chassis portion with a second force; and

a first adjuster, associated with the first chassis portion and the second chassis portion, wherein the first adjuster comprises a first shank and a first receiver, coupled to the first shank; and

wherein;

the second chassis portion is movable relative to the first chassis portion to adjust a distance between the first chassis portion and the second chassis portion, and

the first force and the second force are inversely proportional to the distance between the first chassis portion and the second chassis portion; and

a second apparatus, located on the surface, the second apparatus comprising;

a second chassis, including a third chassis portion and a fourth chassis portion, adjustably movable relative to the third chassis portion;

a third plunger, movable relative to the third chassis portion;

third means for biasing the third plunger away from the fourth chassis portion with a third force;

a fourth plunger, movable relative to the third chassis portion;

fourth means for biasing the fourth plunger away from the fourth chassis portion with a fourth force; and

a second adjuster, associated with the third chassis portion and the fourth chassis portion, wherein the second adjuster comprises a second shank and a second receiver, coupled to the second shank; and

wherein;

the fourth chassis portion is movable relative to the third chassis portion to adjust a distance between the third chassis portion and the fourth chassis portion, and

the third force and the fourth force are inversely proportional to the distance between the third chassis portion and the fourth chassis portion.

19. The machine of claim 18, wherein the first apparatus and at least the one second apparatus are located along the first side of the first workpiece.

20. The machine of claim 18, wherein the first chassis and second chassis are pivotable relative to the surface.