Steam quality meter and measurement method

• US 9,689,823 B2
• Filed: 03/10/2015
• Issued: 06/27/2017
• Est. Priority Date: 03/10/2015
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Wiklund, David Eugene, Davis, Dale Scott
• Primary Examiner(s): LACTAOEN, BILLY JAMES M
• Application Number:
  US14/643,819
• Publication Number:
  US 20160266060A1
• Time in Patent Office: 840 Days
• Field of Search: 324664
• CPC Class Codes: F22B 35/16 responsive to the percentage of steam in the mixture of steam and water
• CPC Class Codes: F22B 37/38 Determining or indicating operating conditions in steam boilers, e.g. monitoring direction or rate of water flow through water tubes measuring or indicating instruments in general G01
• CPC Class Codes: G01N 25/60 for determining the wetness of steam
• CPC Class Codes: G01N 27/223 for determining moisture content, e.g. humidity rain detectors on vehicle windows B60S1/0825
• CPC Class Codes: G01N 27/226 Construction of measuring vessels; Electrodes therefor

Abstract

A steam quality meter includes a pipe with an inlet and an outlet. A rod is located within the pipe between the inlet and the outlet. The rod defines an annular flow passage between an outer wall of the rod and an inner wall of the pipe. A mixing device is located within the pipe between the inlet and an upstream end of the rod. Spaced sensors are located within the annular flow passage. Each sensor is configured to sense capacitance and/or impedance of steam flowing through the annular flow passage.

Claims

1. A steam quality meter comprising:

a pipe having an inlet and an outlet;

a rod located within the pipe between the inlet and the outlet and defining an annular flow passage between an outer wall of the rod and an inner wall of the pipe;

a mixing device within the pipe between the inlet and an upstream end of the rod; and

a plurality of spaced sensors within the annular flow passage, wherein the plurality of spaced sensors includes at least one upper sensor configured to sense capacitance and/or impedance of steam flowing through an upper half of the annular flow passage, and wherein the plurality of spaced sensors includes at least one lower sensor configured to sense capacitance and/or impedance of steam flowing through a lower half of the annular flow passage.

2. The steam quality meter of claim 1, wherein the plurality of sensors comprises a plurality of electrodes.

3. The steam quality meter of claim 2, wherein the plurality of electrodes includes a plurality of rod electrodes at the outer wall of the rod and at least one pipe electrode.

4. The steam quality meter of claim 3, wherein the pipe comprises a conductive material and the pipe is the pipe electrode.

5. The steam quality meter of claim 3, wherein the pipe comprises an insulating material.

6. The steam quality meter of claim 5, wherein the pipe electrode is attached to the inner wall of the pipe.

7. The steam quality meter of claim 3, wherein the plurality of rod electrodes includes an electrode at an upper half of the outer wall of the rod and an electrode at a lower half of the outer wall of the rod.

8. The steam quality meter of claim 3, wherein the plurality of rod electrodes includes longitudinally spaced electrodes at the outer wall of the rod.

9. The steam quality meter of claim 3, wherein the plurality of rod electrodes includes longitudinally spaced electrodes at an upper half of the outer wall of the rod and longitudinally spaced electrodes at a lower half of the outer wall of the rod.

10. The steam quality meter of claim 3, wherein the rod includes an insulating layer.

11. The steam quality meter of claim 3, wherein at least one gap separates the electrodes of the plurality of rod electrodes.

12. The steam quality meter of claim 11, wherein the at least one gap is filled with an insulating material.

13. The steam quality meter of claim 1, and further comprising circuitry for measuring and outputting a steam quality value of the steam flowing through the annular flow passage based upon the capacitance and/or impedance sensed by each of the plurality of sensors.

14. The steam quality meter of claim 13, wherein the circuitry comprises a supervisory control and data acquisition system or a telemetry system.

15. The steam quality meter of claim 14, wherein the circuitry includes a local operator interface.

16. A method of measuring steam quality, the method comprising:

directing steam into a pipe through an inlet of the pipe;

homogenizing the steam;

flowing the steam through an annular flow passage within the pipe to an outlet of the pipe;

sensing capacitance and/or impedance of the steam flowing through an upper half of the annular flow passage at one or more upper locations within the annular flow passage;

sensing capacitance and/or impendence of the steam flowing through a lower half of the annular flow passage at one or more lower locations within the annular flow passage; and

producing a steam quality value of the steam flowing through the upper half and the lower half of the annular flow passage based upon the capacitance and/or impedance sensed at each of the upper and lower locations within the annular flow passage at which capacitance and/or impedance is sensed;

wherein sensing capacitance and/or impedance of the steam includes sensing capacitance and/or impedance of the steam between an electrode at an inner wall of the pipe and a plurality of upper and lower rod electrodes at the outer wall of a rod located within the pipe between the inlet of the pipe and the outlet of the pipe.

17. The method of claim 16, and further comprising comparing the capacitance and/or impedance sensed at each of the upper and lower locations within the annular flow passage to produce an indication of reliability of the steam quality value.

18. The method of claim 16, wherein producing a steam quality value comprises averaging the capacitance and/or impedance at each of the upper and lower locations within the annular flow passage.

19. A method of measuring steam quality, the method comprising:

directing steam into a pipe through an inlet of the pipe;

homogenizing the steam;

flowing the steam through an annular flow passage within the pipe to an outlet of the pipe;

sensing capacitance and/or impedance of the steam flowing through an upper half of the annular flow passage at one or more upper locations within the annular flow passage;

sensing capacitance and/or impendence of the steam flowing through a lower half of the annular flow passage at one or more lower locations within the annular flow passage;

producing a steam quality value of the steam flowing through the upper half and the lower half of the annular flow passage based upon the capacitance and/or impedance sensed at each of the upper and lower locations within the annular flow passage at which capacitance and/or impedance is sensed; and

comparing the capacitance and/or impedance sensed at each of the upper and lower locations within the annular flow passage to produce an indication of reliability of the steam quality value.

20. A method of measuring steam quality, the method comprising:

directing steam into a pipe through an inlet of the pipe;

homogenizing the steam;

flowing the steam through an annular flow passage within the pipe to an outlet of the pipe;

sensing capacitance and/or impedance of the steam flowing through an upper half of the annular flow passage at one or more upper locations within the annular flow passage;

sensing capacitance and/or impendence of the steam flowing through a lower half of the annular flow passage at one or more lower locations within the annular flow passage; and

producing a steam quality value of the steam flowing through the upper half and the lower half of the annular flow passage based upon the capacitance and/or impedance sensed at each of the upper and lower locations within the annular flow passage at which capacitance and/or impedance is sensed;

wherein producing a steam quality value comprises averaging the capacitance and/or impedance at each of the upper and lower locations within the annular flow passage.