Optical waveguides and luminaires incorporating same

• US 9,690,029 B2
• Filed: 12/09/2013
• Issued: 06/27/2017
• Est. Priority Date: 01/30/2013
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Keller, Bernd P., Tarsa, Eric J., Yuan, Zongjie, Wilcox, Kurt S.
• Primary Examiner(s): Petkovsek, Daniel
• Application Number:
  US14/101,086
• Publication Number:
  US 20140211502A1
• Time in Patent Office: 1,296 Days
• CPC Class Codes: G02B 6/0016 Grooves, prisms, gratings, scattering particles or rough surfaces
• CPC Class Codes: G02B 6/0021 for housing at least a part of the light source, e.g. by forming holes or recesses
• CPC Class Codes: G02B 6/0031 Reflecting element, sheet or layer
• CPC Class Codes: G02B 6/0036 2-D arrangement of prisms, protrusions, indentations or roughened surfaces
• CPC Class Codes: G02B 6/0068 Arrangements of plural sources, e.g. multi-colour light sources

Abstract

According to one aspect, a waveguide comprises a waveguide body further comprising a first face and a second face opposite the first face and a coupling cavity comprising an extent between the first and second faces and defined by at least one light coupling feature that extends between the first and second faces. The coupling cavity is adapted to receive a light emitting diode and the coupling cavity is noncircular and nonrectangular in a cross-section perpendicular to the extent of the coupling cavity. Further, the at least one light coupling feature comprises at least one protrusion.

Claims

1. A waveguide, comprising:

a waveguide body comprising a first face and a second face opposite the first face and a coupling cavity extending between the first and second faces and defined by at least one light coupling feature that extends between the first and second faces;

wherein at least one of the first and second faces is an exterior face of the waveguide body;

wherein the at least one light coupling feature comprises a plurality of distinct surfaces;

wherein each of the plurality of distinct surfaces comprises a first end abutting the first face and a second ending abutting the second face, and each surface of the plurality of distinct surfaces abuts another surface of the plurality of distinct surfaces at an oblique angle;

wherein the coupling cavity is adapted to receive a light emitting diode (LED);

wherein the coupling cavity is noncircular and nonrectangular in a cross-section parallel to at least one of the first face or the second face; and

wherein the plurality of distinct surfaces defining the at least one light coupling feature comprises at least one protrusion.

2. The waveguide of claim 1, in combination with an LED disposed at a first end of the coupling cavity, wherein at least some light emitted from the LED strikes the at least one light coupling feature at an angle other than approximately 90 degrees.

3. The waveguide of claim 1, wherein the coupling cavity comprises a plurality of light coupling features that extend between the first and second faces of the waveguide body.

4. The waveguide of claim 3, in combination with an LED disposed at a first end of the coupling cavity, wherein some of the light emitted from the LED strikes the plurality of light coupling features at an angle between about 0 and less than about 90 degrees.

5. The waveguide of claim 3, wherein the plurality of light coupling features comprises a star shape.

6. The waveguide of claim 5, wherein the star shape comprises sharp points.

7. The waveguide of claim 5, wherein the star shaped outer surface comprises rounded points.

8. The waveguide of claim 7, wherein each rounded point comprises a fillet comprising a radius of curvature between about 0.1 mm and about 0.4 mm.

9. The waveguide of claim 5, wherein the star shape comprises eight points.

10. The waveguide of claim 5, wherein the star shape comprises 16 points.

11. The waveguide of claim 5, wherein the star shape comprises 32 points.

12. The waveguide of claim 5, wherein the star shape comprises equally spaced points.

13. The waveguide of claim 5, wherein the star shape comprises a first plurality of points and a second plurality of points, and wherein the first plurality of points comprises a different shape than the second plurality of points.

14. The waveguide of claim 3, wherein the coupling cavity comprises an asymmetric shape.

15. The waveguide of claim 3, in combination with an LED disposed at a first end of the coupling cavity, and a light diverter disposed at a second end of the coupling cavity opposite the first end.

16. The waveguide of claim 15, wherein the light diverter is coated with a reflective material.

17. The waveguide of claim 16, wherein the reflective material is aluminum.

18. The waveguide of claim 16, wherein the reflective material is silver.

19. The waveguide of claim 15, wherein the light diverter is coated with metal particles of a size no greater than about 100 nm.

20. The waveguide of claim 1, wherein the waveguide body comprises a plurality of light extraction features.

21. The waveguide of claim 20, wherein the extraction features are disposed at one of a constant density and increasing density at increasing distance from the coupling cavity.

22. The waveguide of claim 21, wherein the extraction features extend at least one of into and out of the waveguide body.

23. The waveguide of claim 20, wherein the extraction features are of the same or different sizes depending upon distance from the coupling cavity.

24. The waveguide of claim 20, wherein the extraction features are one or both of wedge-shaped and hemispherical.

25. The waveguide of claim 20, wherein the extraction features comprise an overall size of between about 100 microns and about 1 mm.

26. The waveguide of claim 1, wherein the light coupling feature comprises an array of protrusions.

27. The waveguide of claim 1, wherein the light coupling feature comprises first and second arrays of protrusions.

28. The waveguide of claim 27, wherein the first array of protrusions is disposed inside the second array of protrusions.