Method for battery equalization

• US 9,692,239 B2
• Filed: 04/04/2016
• Issued: 06/27/2017
• Est. Priority Date: 02/19/2013
• Status: Active Grant

• Current Assignee: NXP USA, Inc. (NXP Semiconductors NV)
• Original Assignee: NXP USA, Inc. (NXP Semiconductors NV)
• Inventors: Drobnik, Josef, Bernoux, Beatrice
• Primary Examiner(s): Alam, Mohammed
• Application Number:
  US15/089,888
• Publication Number:
  US 20160218526A1
• Time in Patent Office: 449 Days
• Field of Search: 320118
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0018 using separate charge circuits

Abstract

A battery equalization circuit is provided, including: a positive battery node connecting to a positive node of a battery cell in a battery circuit with a plurality of other battery cells; a negative battery node connected to a negative node of the battery cell; a transformer winding receiving an AC voltage, the transformer winding having an upper transformer node and a lower transformer node; an upper triac connected between the positive battery node and the upper transformer node; a lower triac connected between the negative battery node and the lower transformer node; a control circuit for controlling the upper triac and the lower triac based on a measured cell voltage between the positive battery node and the negative battery node, and a total battery voltage of the battery circuit; and an isolation element connected between the control circuit and a data bus.

Claims

1. A method of equalizing a battery, including:

measuring a total voltage of a battery containing N battery cells arranged in series with each other;

determining an optimum cell voltage based on the measured total voltage and the value of N;

measuring a selected cell voltage of a selected battery cell from the N battery cells;

determining whether the measured cell voltage is less than the optimum cell voltage;

connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the generator, when it is determined that the measured cell voltage is less than the optimum cell voltage;

determining whether the measured cell voltage is greater than the optimum cell voltage; and

connecting the selected battery cell to the voltage output of the generator during a negative cycle of the voltage output of the generator, when it is determined that the measured cell voltage is greater than the optimum cell voltage,

where N is an integer greater than 1;

wherein the operations of measuring the total voltage of the battery, determining the optimum cell voltage, measuring the selected cell voltage, determining whether the measured cell voltage is less than the optimum cell voltage, connecting the selected battery cell to the voltage output of a generator during a positive cycle of the generator when it is determined that the measured cell voltage is less than the optimum cell voltage, determining whether the measured cell voltage is greater than the optimum cell voltage, and connecting the selected battery cell to the voltage output of the generator during a negative cycle of the generator when it is determined that the measured cell voltage is greater than the optimum cell voltage are repeated N times to allow each of the N battery cells to serve as the selected cell once.

2. The method of claim 1, wherein the optimum cell voltage is equal to the measured total voltage divided by the total number of the battery cells in the plurality of battery cells.

3. A method of equalizing a battery, including:

measuring a total voltage of a battery containing N battery cells arranged in series with each other;

determining an optimum cell voltage based on the measured total voltage and the value of N;

measuring a selected cell voltage of a selected battery cell from the N battery cells;

determining whether the measured cell voltage is less than the optimum cell voltage;

connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the generator, when it is determined that the measured cell voltage is less than the optimum cell voltage;

determining whether the measured cell voltage is greater than the optimum cell voltage; and

connecting the selected battery cell to the voltage output of the generator during a negative cycle of the voltage output of the generator, when it is determined that the measured cell voltage is greater than the optimum cell voltage,

where N is an integer greater than 1;

wherein the operation of connecting the selected battery cell to the voltage output of a generator during a positive cycle of the generator when it is determined that the measured cell voltage is less than the optimum cell voltage further comprises;

determining a connection duration of the positive cycle during which the selected cell should be connected to the voltage output of the generator;

determining a connection starting point during the positive cycle at which the selected cell should be connected to the voltage output of the generator so that the selected cell will be connected to the voltage output of the generator for the connection duration, when a connection ending point during the positive cycle at which the selected cell will be disconnected from the voltage output of the generator is a zero crossing of the voltage output of the generator;

connecting the selected battery cell to the voltage output of the generator at the determined connection starting point; and

disconnecting the selected battery cell from the voltage output of the generator at a next zero crossing of the voltage output of the generator.

4. The method of claim 3, wherein the operation of connecting the selected battery cell to the voltage output of the generator at the determined connection starting point further comprises:

activating a first triac connected between a positive terminal of the selected battery cell and a first terminal of the output voltage of the generator to connect the positive terminal of selected battery cell to the first terminal of the output voltage of the generator; and

activating a second triac connected between a negative terminal of the selected battery cell and a second terminal of the output voltage of the generator to connect the negative terminal of selected battery cell to the second terminal of the output voltage of the generator.

5. The method of claim 4, wherein the selected battery cell is connected to the output voltage of the generator through a transformer.

6. A method of equalizing a battery, including:

measuring a total voltage of a battery containing N battery cells arranged in series with each other;

determining an optimum cell voltage based on the measured total voltage and the value of N;

measuring a selected cell voltage of a selected battery cell from the N battery cells;

determining whether the measured cell voltage is less than the optimum cell voltage;

connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the generator, when it is determined that the measured cell voltage is less than the optimum cell voltage;

determining whether the measured cell voltage is greater than the optimum cell voltage; and

connecting the selected battery cell to the voltage output of the generator during a negative cycle of the voltage output of the generator, when it is determined that the measured cell voltage is greater than the optimum cell voltage,

where N is an integer greater than 1;

wherein the operation of connecting the selected battery cell to the voltage output of a generator during a negative cycle of the generator when it is determined that the measured cell voltage is greater than the optimum cell voltage further comprises;

determining a connection duration of the negative cycle during which the selected cell should be connected to the voltage output of the generator;

determining a connection starting point during the negative cycle at which the selected cell should be connected to the voltage output of the generator so that the selected cell will be connected to the voltage output of the generator for the connection duration, when a connection ending point during the positive cycle at which the selected cell will be disconnected from the voltage output of the generator is a zero crossing of the voltage output of the generator;

connecting the selected battery cell to the voltage output of the generator at the determined connection starting point; and

disconnecting the selected battery cell from the voltage output of the generator at a next zero crossing of the voltage output of the generator.

7. The method of claim 6, wherein the operation of connecting the selected battery cell to the voltage output of the generator at the determined connection starting point further comprises:

activating a first triac connected between a positive terminal of the selected battery cell and a first terminal of the output voltage of the generator to connect the positive terminal of selected battery cell to the first terminal of the output voltage of the generator; and

activating a second triac connected between a negative terminal of the selected battery cell and a second terminal of the output voltage of the generator to connect the negative terminal of selected battery cell to the second terminal of the output voltage of the generator.

8. The method of claim 7, wherein the selected battery cell is connected to the output voltage of the generator through a transformer.

9. A method of equalizing a plurality of battery cells by a battery equalization circuit, the method comprising:

measuring a total voltage of the plurality of battery cells containing N battery cells, where N is an integer greater than 1;

determining by a control circuit of the battery equalization circuit an optimum cell voltage based on the measured total voltage and the value of N;

measuring a selected cell voltage of a selected battery cell from the plurality of battery cells;

determining by the control circuit whether the measured cell voltage is less than or greater than the optimum cell voltage;

if it is determined that that the measured cell voltage is less than the optimum cell voltage, connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the generator;

if it is determined that that the measured cell voltage is greater than the optimum cell voltage, connecting the selected battery cell to the voltage output of a generator during a portion of a negative cycle of the voltage output of the generator;

wherein the operations of measuring the total voltage of the battery, determining the optimum cell voltage, measuring the selected cell voltage, determining whether the measured cell voltage is less than or greater than the optimum cell voltage, if it is determined that that the measured cell voltage is less than the optimum cell voltage, connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the generator, and if it is determined that that the measured cell voltage is greater than the optimum cell voltage, connecting the selected battery cell to the voltage output of a generator during a portion of a negative cycle of the voltage output of the generator are repeated N times to allow each of the N battery cells of the plurality of battery cells to serve as the selected cell.

10. The method of claim 9, wherein the optimum cell voltage is equal to the measured total voltage divided by N.

11. A method of equalizing a plurality of battery cells by a battery equalization circuit, the method comprising:

measuring a total voltage of the plurality of battery cells containing N battery cells, where N is an integer greater than 1;

determining by a control circuit of the battery equalization circuit an optimum cell voltage based on the measured total voltage and the value of N;

measuring a selected cell voltage of a selected battery cell from the plurality of battery cells;

determining by the control circuit whether the measured cell voltage is less than or greater than the optimum cell voltage;

if it is determined that that the measured cell voltage is less than the optimum cell voltage, connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the generator;

if it is determined that that the measured cell voltage is greater than the optimum cell voltage, connecting the selected battery cell to the voltage output of a generator during a portion of a negative cycle of the voltage output of the generator;

wherein the operation of connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the generator further comprises;

determining by the control circuit, a connection duration of the positive cycle during which the selected cell should be connected to the voltage output of the generator;

determining by the control circuit, a connection starting point during the positive cycle at which the selected cell should be connected to the voltage output of the generator so that the selected cell will be connected to the voltage output of the generator for the connection duration, when a connection ending point during the positive cycle at which the selected cell will be disconnected from the voltage output of the generator is a zero crossing of the voltage output of the generator;

connecting the selected battery cell to the voltage output of the generator at the determined connection starting point; and

disconnecting the selected battery cell from the voltage output of the generator at a next zero crossing of the voltage output of the generator.

12. The method of claim 11, wherein the operation of connecting the selected battery cell to the voltage output of the generator at the determined connection starting point further comprises:

activating a first triac connected between a positive terminal of the selected battery cell and a first terminal of the output voltage of the generator to connect the positive terminal of selected battery cell to the first terminal of the output voltage of the generator; and

activating a second triac connected between a negative terminal of the selected battery cell and a second terminal of the output voltage of the generator to connect the negative terminal of selected battery cell to the second terminal of the output voltage of the generator.

13. The method of claim 12, wherein the selected battery cell is connected to the output voltage of the generator through a transformer.

14. A method of equalizing a plurality of battery cells by a battery equalization circuit, the method comprising:

measuring a total voltage of the plurality of battery cells containing N battery cells, where N is an integer greater than 1;

determining by a control circuit of the battery equalization circuit an optimum cell voltage based on the measured total voltage and the value of N;

measuring a selected cell voltage of a selected battery cell from the plurality of battery cells;

determining by the control circuit whether the measured cell voltage is less than or greater than the optimum cell voltage;

if it is determined that that the measured cell voltage is less than the optimum cell voltage, connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the generator;

if it is determined that that the measured cell voltage is greater than the optimum cell voltage, connecting the selected battery cell to the voltage output of a generator during a portion of a negative cycle of the voltage output of the generator;

wherein the operation of connecting the selected battery cell to the voltage output of a generator during a portion of a negative cycle of the voltage output of the generator further comprises;

determining by the control circuit, a connection duration of the negative cycle during which the selected cell should be connected to the voltage output of the generator;

determining by the control circuit, a connection starting point during the negative cycle at which the selected cell should be connected to the voltage output of the generator so that the selected cell will be connected to the voltage output of the generator for the connection duration, when a connection ending point during the positive cycle at which the selected cell will be disconnected from the voltage output of the generator is a zero crossing of the voltage output of the generator;

connecting the selected battery cell to the voltage output of the generator at the determined connection starting point; and

disconnecting the selected battery cell from the voltage output of the generator at a next zero crossing of the voltage output of the generator.

15. The method of claim 14, wherein the operation of connecting the selected battery cell to the voltage output of the generator at the determined connection starting point further comprises:

activating a first triac connected between a positive terminal of the selected battery cell and a first terminal of the output voltage of the generator to connect the positive terminal of selected battery cell to the first terminal of the output voltage of the generator; and

activating a second triac connected between a negative terminal of the selected battery cell and a second terminal of the output voltage of the generator to connect the negative terminal of selected battery cell to the second terminal of the output voltage of the generator.

16. The method of claim 15, wherein the selected battery cell is connected to the output voltage of the generator through a transformer.

17. A method of equalizing a plurality of battery cells by a battery equalization circuit, the method comprising:

measuring a total voltage of the plurality of battery cells containing N battery cells, where N is an integer greater than 1;

determining by a control circuit of the battery equalization circuit an optimum cell voltage based on the measured total voltage and the value of N;

measuring a selected cell voltage of a selected battery cell from the plurality of battery cells;

determining by the control circuit whether the measured cell voltage is less than or greater than the optimum cell voltage;

if it is determined that that the measured cell voltage is less than the optimum cell voltage, connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the generator;

if it is determined that that the measured cell voltage is greater than the optimum cell voltage, connecting the selected battery cell to the voltage output of a generator during a portion of a negative cycle of the voltage output of the generator;

wherein an amount of time that the selected battery cell is connected to the voltage output of the generator during the connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the generator or during the connecting the selected battery cell to the voltage output of a generator during a portion of a negative cycle of the voltage output of the generator is dependent upon the difference between the measured cell voltage and the optimum cell voltage.

19. The method of claim 17, wherein the operations of measuring the total voltage of the battery, determining the optimum cell voltage, measuring the selected cell voltage, determining whether the measured cell voltage is less than or greater than the optimum cell voltage, if it is determined that that the measured cell voltage is less than the optimum cell voltage, connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the generator, and if it is determined that that the measured cell voltage is greater than the optimum cell voltage, connecting the selected battery cell to the voltage output of a generator during a portion of a negative cycle of the voltage output of the generator are repeated N times to allow each of the N battery cells of the plurality of battery cells to serve as the selected cell.

18. A method of equalizing a battery, including:

measuring a total voltage of a battery containing N battery cells arranged in series with each other;

determining an optimum cell voltage based on the measured total voltage and the value of N;

measuring a selected cell voltage of a selected battery cell from the N battery cells;

determining whether the measured cell voltage is less than the optimum cell voltage;

connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the generator, when it is determined that the measured cell voltage is less than the optimum cell voltage;

determining whether the measured cell voltage is greater than the optimum cell voltage; and

connecting the selected battery cell to the voltage output of the generator during a negative cycle of the voltage output of the generator, when it is determined that the measured cell voltage is greater than the optimum cell voltage,

where N is an integer greater than 1;

wherein the an amount of time that the selected battery cell is connected to the voltage output of the generator during the connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the generator or during the connecting the selected battery cell to the voltage output of the generator during a negative cycle of the voltage output of the generator is dependent upon the difference between the measured cell voltage and the optimum cell voltage.

20. The method of claim 18, wherein the operations of measuring the total voltage of the battery, determining the optimum cell voltage, measuring the selected cell voltage, determining whether the measured cell voltage is less than the optimum cell voltage, connecting the selected battery cell to the voltage output of a generator during a positive cycle of the generator when it is determined that the measured cell voltage is less than the optimum cell voltage, determining whether the measured cell voltage is greater than the optimum cell voltage, and connecting the selected battery cell to the voltage output of the generator during a negative cycle of the generator when it is determined that the measured cell voltage is greater than the optimum cell voltage are repeated N times to allow each of the N battery cells to serve as the selected cell once.